盲板(ban)(ban)(Blind)、8字(zi)盲板(ban)(ban)(Spectacle Blind; Figure 8 Blind)、插板(ban)(ban)(Paddle Blank)以及墊環(Paddle Spacer),制造方法一般分三(san)種(zhong):鍛(duan)打(da)、鑄鍛(duan)、中(zhong)(zhong)板(ban)(ban)割制。其中(zhong)(zhong)鍛(duan)打(da)產品價(jia)格最高,中(zhong)(zhong)板(ban)(ban)次(ci)之,鑄鍛(duan)最低。而質量是鍛(duan)打(da)和中(zhong)(zhong)板(ban)(ban)的好,鑄鍛(duan)的要(yao)稍(shao)差些。盲板(ban)(ban)或“8”字(zi)盲板(ban)(ban)與(yu)閥門相比,其關(guan)斷(duan)作用更(geng)可靠而且(qie)更(geng)經(jing)濟。


  盲板、“8”字(zi)盲板、插板以(yi)及墊(dian)環(huan)(huan)都應有兩個和(he)匹配法蘭同樣的(de)密封面(mian)。常用的(de)密封面(mian)包含平面(mian)、凹凸面(mian)、榫槽面(mian)和(he)環(huan)(huan)連面(mian)。


  盲(mang)板(見圖4-15)用(yong)(yong)于(yu)(yu)起隔(ge)(ge)離(li)、切(qie)斷作(zuo)用(yong)(yong)的,和(he)封(feng)頭、管(guan)帽所起的作(zuo)用(yong)(yong)是一樣的。由于(yu)(yu)其(qi)密(mi)封(feng)性(xing)能好,對于(yu)(yu)需要完(wan)全隔(ge)(ge)離(li)的系統,一般都(dou)作(zuo)為可(ke)靠的隔(ge)(ge)離(li)手段。盲(mang)板就是一個帶柄的實(shi)心的圓,用(yong)(yong)于(yu)(yu)通常狀況下處(chu)于(yu)(yu)隔(ge)(ge)離(li)狀態的系統。盲(mang)板的有關標(biao)準,可(ke)參見HG/T 20592~20635《鋼(gang)制(zhi)管(guan)法蘭(lan)、墊(dian)片、緊固件(jian)》和(he)ASME B16.5《管(guan)法蘭(lan)和(he)法蘭(lan)管(guan)件(jian)》。


圖 15.jpg


  8字(zi)(zi)盲(mang)(mang)(mang)板(ban)(見(jian)圖4-16),形狀像“8”字(zi)(zi),一端(duan)是(shi)盲(mang)(mang)(mang)板(ban),另(ling)一端(duan)是(shi)節流(liu)環(huan)(墊(dian)(dian)環(huan)),但直徑(jing)與管道(dao)的(de)管徑(jing)相同,并不起節流(liu)作(zuo)用(yong)(yong)。8字(zi)(zi)盲(mang)(mang)(mang)板(ban),使(shi)用(yong)(yong)方(fang)便,需(xu)要(yao)隔離時(shi),使(shi)用(yong)(yong)盲(mang)(mang)(mang)板(ban)端(duan),需(xu)要(yao)正常(chang)操作(zuo)時(shi),使(shi)用(yong)(yong)節流(liu)環(huan)(墊(dian)(dian)環(huan))端(duan),同時(shi)也可(ke)(ke)用(yong)(yong)于(yu)(yu)(yu)(yu)填補管路上(shang)盲(mang)(mang)(mang)板(ban)的(de)安裝(zhuang)間隙。另(ling)一個特點就是(shi)標(biao)識明(ming)顯,易于(yu)(yu)(yu)(yu)辨(bian)認安裝(zhuang)狀態(tai)。主要(yao)用(yong)(yong)于(yu)(yu)(yu)(yu)小于(yu)(yu)(yu)(yu)等于(yu)(yu)(yu)(yu)DN600的(de)管道(dao)系統。插板(ban)(見(jian)圖4-17)和墊(dian)(dian)環(huan)(見(jian)圖4-18)互(hu)為盲(mang)(mang)(mang)通,和8字(zi)(zi)盲(mang)(mang)(mang)板(ban)的(de)作(zuo)用(yong)(yong)類似,主要(yao)用(yong)(yong)于(yu)(yu)(yu)(yu)大于(yu)(yu)(yu)(yu)DN600的(de)管道(dao)系統。8字(zi)(zi)盲(mang)(mang)(mang)板(ban)、插板(ban)和墊(dian)(dian)環(huan)的(de)有(you)關標(biao)準,可(ke)(ke)參見(jian)HG/T 21547《管道(dao)用(yong)(yong)鋼(gang)制插板(ban)、墊(dian)(dian)環(huan)、8字(zi)(zi)盲(mang)(mang)(mang)板(ban)》、ASME B16.48 Steel Line Blanks(8字(zi)(zi)盲(mang)(mang)(mang)板(ban)、插板(ban)、墊(dian)(dian)環(huan))、API 590Steel Line Blanks(8字(zi)(zi)盲(mang)(mang)(mang)板(ban)、插板(ban)、墊(dian)(dian)環(huan))。


圖 17.jpg


  有配(pei)(pei)管(guan)設(she)計人常(chang)咨詢筆者8字(zi)盲板(ban)與(yu)插(cha)板(ban)墊(dian)(dian)環的口徑分界問題。不同的設(she)計單(dan)位分界口徑和(he)壓力等(deng)級可能不相同,8字(zi)盲板(ban)和(he)插(cha)板(ban)墊(dian)(dian)環在(zai)本質上沒有什么(me)區別,區別就是當管(guan)徑比較(jiao)大、壓力等(deng)級高的情況下(xia),8字(zi)盲板(ban)的體積(ji)及(ji)重(zhong)量比較(jiao)大,不方便拆(chai)卸(xie),因此這時候通常(chang)使用(yong)(yong)插(cha)板(ban)墊(dian)(dian)環來代替。例(li)如對于Class 150的管(guan)道,DN300以下(xia)常(chang)用(yong)(yong)8字(zi)盲板(ban),DN350以上常(chang)用(yong)(yong)插(cha)板(ban)墊(dian)(dian)環。具體見(jian)《工(gong)業(ye)管(guan)道配(pei)(pei)管(guan)設(she)計與(yu)工(gong)程(cheng)應用(yong)(yong)》、《管(guan)道器材選用(yong)(yong)與(yu)工(gong)程(cheng)應用(yong)(yong)》的詳細講(jiang)述。


  某DN600插板墊環:材料選(xuan)(xuan)用A516-70,厚度和(he)等級(ji)選(xuan)(xuan)用Class150。端(duan)部選(xuan)(xuan)用RF(突面(mian)),標準選(xuan)(xuan)用ASME B16.48。