1. 標準的演變歷史和意義


   GB/T 9948的(de)歷(li)次版(ban)本為:《石(shi)油(you)裂化用鋼(gang)管》(YB 237-1963、YB237-1970),主(zhu)編(bian)單(dan)位為鞍(an)鋼(gang);《石(shi)油(you)裂化用無(wu)縫鋼(gang)管》(GB 9948-1988),主(zhu)編(bian)單(dan)位為鞍(an)鋼(gang)、(GB 9948-2006),主(zhu)編(bian)單(dan)位為鞍(an)鋼(gang)、(GB 9948-2013),主(zhu)編(bian)單(dan)位為攀成鋼(gang)、(GB/T 9948-2013,強(qiang)標(biao)轉推標(biao))。


   石化工業(ye)是國民經濟建設(she)中重要的基(ji)礎工業(ye)之一。隨著我國(guo)經濟(ji)的(de)發(fa)(fa)(fa)(fa)展(zhan)(zhan),石(shi)化(hua)(hua)(hua)(hua)(hua)(hua)(hua)行(xing)業(ye)(ye)(ye)技術正朝著油(you)化(hua)(hua)(hua)(hua)(hua)(hua)(hua)一(yi)體化(hua)(hua)(hua)(hua)(hua)(hua)(hua)、深度加工(gong)(gong)以(yi)及生產過程清潔高(gao)效化(hua)(hua)(hua)(hua)(hua)(hua)(hua)方(fang)向發(fa)(fa)(fa)(fa)展(zhan)(zhan)。無(wu)(wu)縫(feng)(feng)(feng)鋼(gang)(gang)管(guan)(guan)(guan)是(shi)石(shi)化(hua)(hua)(hua)(hua)(hua)(hua)(hua)行(xing)業(ye)(ye)(ye)工(gong)(gong)廠建設、設備制造和(he)運(yun)營維護(hu)中的(de)主要原材料。石(shi)化(hua)(hua)(hua)(hua)(hua)(hua)(hua)用(yong)(yong)無(wu)(wu)縫(feng)(feng)(feng)鋼(gang)(gang)管(guan)(guan)(guan)的(de)主要工(gong)(gong)況特(te)點(dian)是(shi)高(gao)溫(或低溫)、高(gao)壓和(he)高(gao)腐蝕性,接觸介質(zhi)往往是(shi)有毒、有害、易燃和(he)易爆等危險品(pin)(pin)。石(shi)化(hua)(hua)(hua)(hua)(hua)(hua)(hua)用(yong)(yong)無(wu)(wu)縫(feng)(feng)(feng)鋼(gang)(gang)管(guan)(guan)(guan)中尤其以(yi)石(shi)油(you)化(hua)(hua)(hua)(hua)(hua)(hua)(hua)工(gong)(gong)廠的(de)爐管(guan)(guan)(guan)、熱交換器管(guan)(guan)(guan)和(he)輸送管(guan)(guan)(guan)道用(yong)(yong)管(guan)(guan)(guan)的(de)用(yong)(yong)量最大。隨著我國(guo)石(shi)化(hua)(hua)(hua)(hua)(hua)(hua)(hua)工(gong)(gong)業(ye)(ye)(ye)用(yong)(yong)原油(you)結(jie)構的(de)變化(hua)(hua)(hua)(hua)(hua)(hua)(hua)(原油(you)中平(ping)均硫(liu)含量從目(mu)前的(de)1.0%左右上升到2.0%以(yi)上),以(yi)及石(shi)化(hua)(hua)(hua)(hua)(hua)(hua)(hua)裝置不(bu)(bu)斷朝著大型化(hua)(hua)(hua)(hua)(hua)(hua)(hua)發(fa)(fa)(fa)(fa)展(zhan)(zhan),煉化(hua)(hua)(hua)(hua)(hua)(hua)(hua)新(xin)(xin)工(gong)(gong)藝(yi)、新(xin)(xin)裝備不(bu)(bu)斷采用(yong)(yong),對無(wu)(wu)縫(feng)(feng)(feng)鋼(gang)(gang)管(guan)(guan)(guan)的(de)品(pin)(pin)種和(he)質(zhi)量均提出了更高(gao)的(de)要求。同時,國(guo)內(nei)無(wu)(wu)縫(feng)(feng)(feng)鋼(gang)(gang)管(guan)(guan)(guan)制造企業(ye)(ye)(ye)的(de)裝備水(shui)平(ping)和(he)產品(pin)(pin)質(zhi)量也不(bu)(bu)斷提高(gao),在大型石(shi)化(hua)(hua)(hua)(hua)(hua)(hua)(hua)裝置用(yong)(yong)管(guan)(guan)(guan)品(pin)(pin)種開發(fa)(fa)(fa)(fa)方(fang)面(mian)也取得明顯突破。歷次版本(ben)標準,緊密(mi)結(jie)合了行(xing)業(ye)(ye)(ye)發(fa)(fa)(fa)(fa)展(zhan)(zhan)特(te)點(dian),支撐了我國(guo)石(shi)化(hua)(hua)(hua)(hua)(hua)(hua)(hua)行(xing)業(ye)(ye)(ye)的(de)發(fa)(fa)(fa)(fa)展(zhan)(zhan)。


2. 主要(yao)技術(shu)內容


   本標準涉及優質碳素結構鋼2個牌號、合金結構鋼7個牌號、不銹鋼4個牌號,這些牌號基本涵蓋了目前石油煉化使用的材料。2013年版標準和2006年版相比,主要技術變化有:增加了最小壁厚交貨方式;加嚴了尺寸允許偏差;增加了12CrlMo、12Cr2Mo、12Cr1MoV、12Cr9Mo-1、12Cr9Mo-NT、07Cr19Ni11Ti、022Cr17Ni12Mo2等7個鋼牌號;修改了管坯的制造方法;修改了鋼管的熱處理制度;增加了晶間腐蝕要求;修改了無損檢測要求;增加了高優質碳素結構鋼鋼管用于含H2S環境的補充技術要求。


3. 國(guo)內外標準對(dui)比及標準水平


   國(guo)外相關標準(zhun)(zhun)有《高(gao)(gao)溫(wen)用(yong)鐵(tie)(tie)素(su)體合(he)金(jin)鋼(gang)(gang)無縫(feng)鋼(gang)(gang)管(guan)(guan)(guan)(guan)(guan)規范》(ASTMA335/A335M)、《鍋爐、過熱器(qi)和(he)換熱器(qi)用(yong)鐵(tie)(tie)素(su)體和(he)奧(ao)氏體合(he)金(jin)鋼(gang)(gang)無縫(feng)鋼(gang)(gang)管(guan)(guan)(guan)(guan)(guan)規范》(ASTM A213/A213M)和(he)《壓力(li)用(yong)途的(de)(de)無縫(feng)鋼(gang)(gang)管(guan)(guan)(guan)(guan)(guan)交貨技術條件第2部分(fen)(fen):規定(ding)高(gao)(gao)溫(wen)性能的(de)(de)非合(he)金(jin)鋼(gang)(gang)和(he)合(he)金(jin)鋼(gang)(gang)》(EN 10216-2)等。綜(zong)合(he)對比國(guo)內外標準(zhun)(zhun),GB/T 9948在(zai)鋼(gang)(gang)的(de)(de)化(hua)學成(cheng)分(fen)(fen)、鋼(gang)(gang)管(guan)(guan)(guan)(guan)(guan)的(de)(de)力(li)學性能、鋼(gang)(gang)管(guan)(guan)(guan)(guan)(guan)的(de)(de)檢(jian)驗項目(mu)及(ji)指標要求等方面(mian)均與國(guo)際標準(zhun)(zhun)和(he)國(guo)外先進(jin)標準(zhun)(zhun)相當(dang)。《石油(you)裂(lie)化(hua)用(yong)無縫(feng)鋼(gang)(gang)管(guan)(guan)(guan)(guan)(guan)》GB/T 9948的(de)(de)標準(zhun)(zhun)水(shui)平為國(guo)際先進(jin)水(shui)平。