1. 制(zhi)定標準的意義
GB/T 30584-2014為首次制定,主編單(dan)位為衡陽華菱鋼(gang)管(guan)有限公(gong)司。
液(ye)壓(ya)履帶(dai)(dai)(dai)式(shi)起(qi)重(zhong)(zhong)機(ji)是一種工(gong)(gong)程(cheng)(cheng)、建(jian)筑施工(gong)(gong)用自(zi)行式(shi)起(qi)重(zhong)(zhong)機(ji),是工(gong)(gong)程(cheng)(cheng)機(ji)械(xie)中技術含量高(gao),制造(zao)工(gong)(gong)藝復雜,具(ju)有(you)獨特(te)性能的(de)(de)起(qi)重(zhong)(zhong)作(zuo)業(ye)產品(pin),它具(ju)有(you)起(qi)重(zhong)(zhong)能力大,轉彎(wan)半徑小,可(ke)吊(diao)重(zhong)(zhong)行走,履帶(dai)(dai)(dai)對(dui)地(di)面比壓(ya)小,對(dui)環境要(yao)求(qiu)低,作(zuo)業(ye)穩定性好(hao),桁架(jia)組合可(ke)自(zi)由更換等(deng)特(te)點,廣泛應用于(yu)搭建(jian)橋梁、安(an)裝發電設備、安(an)裝煉油設備、架(jia)設風力發電機(ji)組以及建(jian)設海(hai)上工(gong)(gong)作(zuo)平臺等(deng)施工(gong)(gong)項(xiang)目。近年(nian)來,隨著我國基礎設施建(jian)設的(de)(de)加(jia)強(qiang),國內履帶(dai)(dai)(dai)起(qi)重(zhong)(zhong)機(ji)市場得(de)到了(le)持續、快速(su)壯(zhuang)大。據資料統計我國每(mei)年(nian)銷量國內加(jia)進口的(de)(de)液(ye)壓(ya)履帶(dai)(dai)(dai)式(shi)起(qi)重(zhong)(zhong)機(ji)在500臺以上。作(zuo)為液(ye)壓(ya)履帶(dai)(dai)(dai)式(shi)起(qi)重(zhong)(zhong)機(ji)一個重(zhong)(zhong)要(yao)部(bu)(bu)件的(de)(de)組合臂架(jia),是承載關鍵部(bu)(bu)位,由3~12m的(de)(de)無縫鋼(gang)(gang)管焊接(jie)組合而(er)成(cheng),最大吊(diao)重(zhong)(zhong)能力達(da)(da)350~1200t,吊(diao)重(zhong)(zhong)高(gao)度(du)可(ke)達(da)(da)226m,最大工(gong)(gong)作(zuo)半徑可(ke)達(da)(da)160m以上。起(qi)重(zhong)(zhong)機(ji)臂架(jia)管要(yao)求(qiu)鋼(gang)(gang)管高(gao)強(qiang)度(du)、高(gao)韌性,良(liang)好(hao)的(de)(de)焊接(jie)性能。本標準發布后,對(dui)于(yu)鋼(gang)(gang)管的(de)(de)推廣應用,規范鋼(gang)(gang)管的(de)(de)生產和驗(yan)收,提升產品(pin)質量具(ju)有(you)重(zhong)(zhong)要(yao)意(yi)義。
2. 主要技術(shu)內(nei)容(rong)
按(an)起(qi)重(zhong)(zhong)(zhong)機(ji)起(qi)重(zhong)(zhong)(zhong)噸位(wei)(wei)及(ji)使用(yong)部位(wei)(wei),鋼(gang)(gang)管(guan)(guan)(guan)(guan)強度(du)可分(fen)為(wei)(wei)450MPa、770MPa和(he)890MPa。其中450MPa級(ji)主(zhu)要(yao)用(yong)于(yu)(yu)臂梁腹桿,770MPa級(ji)則主(zhu)要(yao)用(yong)于(yu)(yu)起(qi)重(zhong)(zhong)(zhong)噸位(wei)(wei)為(wei)(wei)400t以(yi)(yi)(yi)下的主(zhu)臂梁,而890MPa級(ji)用(yong)于(yu)(yu)起(qi)重(zhong)(zhong)(zhong)噸位(wei)(wei)為(wei)(wei)400t以(yi)(yi)(yi)上的主(zhu)臂梁。鋼(gang)(gang)的牌號由代(dai)表起(qi)重(zhong)(zhong)(zhong)機(ji)臂架的“臂”“架”漢語拼(pin)音首位(wei)(wei)大(da)(da)寫字母和(he)規定(ding)(ding)最小(xiao)下屈服強度(du)或(huo)(huo)塑性(xing)延伸(shen)強度(du)數(shu)值(zhi)兩部分(fen)組成。熱軋(擠壓、擴)鋼(gang)(gang)管(guan)(guan)(guan)(guan)壁厚(hou)允(yun)許偏(pian)差為(wei)(wei)S%s冷拔(軋)鋼(gang)(gang)管(guan)(guan)(guan)(guan)壁厚(hou)允(yun)許偏(pian)差為(wei)(wei)±10%S。每(mei)(mei)米彎(wan)(wan)曲(qu)度(du)應(ying)不大(da)(da)于(yu)(yu)1.5mm,全長彎(wan)(wan)曲(qu)度(du)不大(da)(da)于(yu)(yu)鋼(gang)(gang)管(guan)(guan)(guan)(guan)長度(du)的0.10%,且不超過(guo)10mm。鋼(gang)(gang)的冶煉(lian)除經過(guo)爐外(wai)精煉(lian)外(wai),還應(ying)經真空(kong)脫氣處理(li)。BJ450鋼(gang)(gang)管(guan)(guan)(guan)(guan)以(yi)(yi)(yi)正(zheng)火狀態(tai)(tai)或(huo)(huo)調(diao)質(zhi)狀態(tai)(tai)交(jiao)貨,BJ770、BJ890鋼(gang)(gang)管(guan)(guan)(guan)(guan)以(yi)(yi)(yi)調(diao)質(zhi)狀態(tai)(tai)交(jiao)貨。力(li)學性(xing)能包括拉伸(shen)和(he)沖擊(ji),其中抗拉強度(du)規定(ding)(ding)了最小(xiao)和(he)最大(da)(da)值(zhi),沖擊(ji)試驗(yan)溫度(du)為(wei)(wei)-20℃。超聲(sheng)檢測(ce)驗(yan)收(shou)等(deng)級(ji)為(wei)(wei)L3,或(huo)(huo)漏磁(ci)檢測(ce)驗(yan)收(shou)等(deng)級(ji)L3,或(huo)(huo)渦(wo)流檢測(ce)驗(yan)收(shou)等(deng)級(ji)B。渦(wo)流或(huo)(huo)漏磁(ci)探傷(shang)時,鋼(gang)(gang)管(guan)(guan)(guan)(guan)每(mei)(mei)端剩磁(ci)不大(da)(da)于(yu)(yu)20Gs。
3. 國內外(wai)標(biao)準對(dui)比及標(biao)準水(shui)平
和(he)國(guo)(guo)外(wai)(wai)(wai)(wai)《機械結構用(yong)合(he)(he)金鋼鋼管》(JIS G 3441-2004)、《非合(he)(he)金結構鋼、細晶粒結構鋼熱軋鋼管第(di)1部分:技(ji)術交(jiao)貨條件》(EN 10210-1:2006)、《用(yong)于(yu)機械和(he)一(yi)般工程用(yong)途的無(wu)縫鋼管交(jiao)貨技(ji)術條件第(di)1部分非合(he)(he)金和(he)合(he)(he)金鋼管》(EN 10297-1:2003)等(deng)相(xiang)關標(biao)(biao)(biao)準(zhun)(zhun)(zhun)(zhun)相(xiang)比,本(ben)標(biao)(biao)(biao)準(zhun)(zhun)(zhun)(zhun)熱管的外(wai)(wai)(wai)(wai)徑偏(pian)差與(yu)國(guo)(guo)外(wai)(wai)(wai)(wai)標(biao)(biao)(biao)準(zhun)(zhun)(zhun)(zhun)一(yi)致,壁厚(hou)偏(pian)差嚴(yan)于(yu)三個國(guo)(guo)外(wai)(wai)(wai)(wai)標(biao)(biao)(biao)準(zhun)(zhun)(zhun)(zhun);長(chang)度允許(xu)偏(pian)差與(yu)EN10210-1和(he)EN10297-1相(xiang)當,但(dan)嚴(yan)于(yu)JIS G3441;彎曲度嚴(yan)于(yu)國(guo)(guo)外(wai)(wai)(wai)(wai)標(biao)(biao)(biao)準(zhun)(zhun)(zhun)(zhun);不(bu)圓度、壁厚(hou)不(bu)均嚴(yan)于(yu)國(guo)(guo)外(wai)(wai)(wai)(wai)標(biao)(biao)(biao)準(zhun)(zhun)(zhun)(zhun);化學成分、交(jiao)貨狀態、力學性能、沖擊吸(xi)收能量、無(wu)損檢(jian)測、端頭(tou)外(wai)(wai)(wai)(wai)形、表面質量等(deng)要(yao)求嚴(yan)于(yu)國(guo)(guo)外(wai)(wai)(wai)(wai)標(biao)(biao)(biao)準(zhun)(zhun)(zhun)(zhun)。本(ben)標(biao)(biao)(biao)準(zhun)(zhun)(zhun)(zhun)水平(ping)為國(guo)(guo)際先(xian)進水平(ping)。