包鋼不銹(xiu)鋼管廠(chang)主要有以下鋼管生產線:
1. 制(zhi)鋼(gang)生(sheng)產(chan)線;2. Φ180mm MPM連(lian)軋生(sheng)產(chan)線;3. ф159mm PQF連(lian)軋生(sheng)產(chan)線;4. Φ460mm PQF連(lian)軋生(sheng)產(chan)線;5. 石油管(guan)生(sheng)產(chan)線。鋼(gang)管(guan)公司(si)無(wu)縫管(guan)生(sheng)產(chan)工藝流程:
魚雷罐(鐵水(shui))→轉爐(鋼水(shui))→精(jing)煉→連(lian)(lian)鑄(連(lian)(lian)鑄圓(yuan)坯)→各熱(re)軋線環形加熱(re)爐(坯料(liao)加熱(re))→穿孔機(ji)(毛管)→連(lian)(lian)軋機(ji)(荒管)→定(ding)張減(定(ding)徑)→鋼管定(ding)尺鋸切→矯直(zhi)→檢查→噴標→打包→成品(pin)入庫(成品(pin))。
制鋼生產線的前身為煉鋼廠南部作業區,1997年投產,2013年1號鑄機改造后方圓坯可兼顧生產。目前鑄機可生產方坯280mm×325mm、280mm×380mm、319mm×410mm;圓坯ф430mm、Φ390mm、Φ350mm、φ300mm、ф270mm等14個斷面。采用國內外多項先進技術,包括轉爐干法除塵技術;煤氣、蒸汽回收利用,實現高效環保和負能煉鋼;近期還使用了轉爐出鋼滑板擋渣和紅外線下渣檢測技術、鋼包全程加蓋、VD真空脫氣、結晶器液壓震動等。主要生產設備包括一套雙工位鎂基脫硫裝置、兩座100噸頂底復吹轉爐,五套爐后吹氬喂絲站,兩座LF精煉爐,兩座VD真空脫氣爐,兩臺圓坯兼方坯鑄機。具備年產200萬噸以上能力,主要生產鋼種涵蓋石油套管、石油裂化、管線管、高壓鍋爐管、液壓支架、車橋用管等100多個品種。制鋼作業線具備高鋼級鋼種研發及試制能力,其產品供給鋼管公司四條精品生產線。
Φ180mm生產線于(yu)1999年(nian)投產,引進了意大利INNSE公(gong)司設計制造的五機(ji)架MINI-MPM連軋機(ji);同時配(pei)套(tao)(tao)有12機(ji)架三(san)輥定徑(jing)機(ji)和24機(ji)架的三(san)輥張力減徑(jing)機(ji)。機(ji)組年(nian)設計能(neng)力為(wei)20萬噸(dun),現年(nian)產量已達到37萬噸(dun)以上,可生產外(wai)徑(jing)范(fan)圍為(wei)ф60.3~244.5mm,壁(bi)厚范(fan)圍為(wei)2.5~27mm的各類石(shi)油套(tao)(tao)管(guan)、管(guan)線管(guan)、低中壓(ya)鍋爐管(guan)、高壓(ya)鍋爐管(guan)、機(ji)械(xie)用(yong)管(guan)、氣瓶(ping)管(guan)、高壓(ya)化肥管(guan)、石(shi)油裂化管(guan)等。
Φ180mm精(jing)整(zheng)有(you)兩條(tiao)精(jing)整(zheng)生產(chan)線(xian),分別于2003年投產(chan)一套ф180mm德(de)國 SMS MEER 進(jin)(jin)口精(jing)整(zheng)線(xian),2015年投產(chan)建(jian)成(cheng)一套ф245國產(chan)精(jing)整(zheng)線(xian),可以(yi)進(jin)(jin)行矯直、無損檢測(ce)(ce)、人工檢查(cha)、水壓試驗、倒棱、通徑、測(ce)(ce)長、稱重、噴(pen)標、包(bao)裝作業(ye)工序。
Φ159mm熱軋(ya)生產(chan)(chan)(chan)線于(yu)2011年(nian)投產(chan)(chan)(chan),熱軋(ya)區域(yu)引(yin)進了當今(jin)國(guo)際最(zui)先進PQF連(lian)軋(ya)機(ji)組。主體(ti)設備由(you)SMS INNSE公司(si)設計制造(zao)。6機(ji)架連(lian)軋(ya)機(ji)采用了PQF工(gong)藝(yi)最(zui)先進的(de)正(zheng)Y倒Y交替(ti)布(bu)置(zhi)方式(shi),同時配置(zhi)了德國(guo)MEER公司(si)設計制造(zao)的(de)24機(ji)架三(san)輥張力減徑機(ji),可(ke)對鋼管(guan)(guan)(guan)進行在(zai)線測(ce)徑、測(ce)厚和(he)測(ce)溫。預精整(zheng)區域(yu)建設有(you)三(san)條相同配置(zhi)的(de)高(gao)水平預精整(zheng)線,可(ke)以進行鋼管(guan)(guan)(guan)定(ding)尺鋸切、矯直(zhi)、無損檢測(ce)、人工(gong)檢查、吹吸灰、測(ce)長、稱重、噴標(biao)、包裝等作業工(gong)序。機(ji)組設計年(nian)產(chan)(chan)(chan)量40萬(wan)噸,可(ke)生產(chan)(chan)(chan)外徑范圍為(wei)ф38~168mm,壁厚范圍為(wei)2.8~25mm的(de)各類(lei)石油套管(guan)(guan)(guan)、管(guan)(guan)(guan)線管(guan)(guan)(guan)、鉆桿、低(di)中(zhong)壓(ya)鍋爐管(guan)(guan)(guan)、高(gao)壓(ya)鍋爐管(guan)(guan)(guan)、機(ji)械用管(guan)(guan)(guan)、輸送流體(ti)用管(guan)(guan)(guan)、船舶用管(guan)(guan)(guan)、石油裂化管(guan)(guan)(guan)等。
Φ460mm熱軋生(sheng)產(chan)線于2012年(nian)投產(chan),熱軋區域引進(jin)(jin)了當今國際最先進(jin)(jin)PQF連軋機組(zu)。主體設(she)備(bei)由(you)SMS INNSE公司(si)設(she)計(ji)制造(zao)。采(cai)用的5機架三輥連軋機可(ke)(ke)進(jin)(jin)行軸向快(kuai)速換輥;同時配套由(you)MEER公司(si)設(she)計(ji)的12機架三輥定徑(jing)機,可(ke)(ke)對鋼管(guan)(guan)(guan)(guan)進(jin)(jin)行在線測(ce)(ce)徑(jing)、測(ce)(ce)長(chang)和測(ce)(ce)溫。預(yu)精整(zheng)(zheng)區域建設(she)有(you)兩條相同配置的高水平預(yu)精整(zheng)(zheng)線,可(ke)(ke)以(yi)進(jin)(jin)行鋼管(guan)(guan)(guan)(guan)定尺鋸切、矯(jiao)直、無損檢(jian)測(ce)(ce)、人工檢(jian)查、吹吸灰、測(ce)(ce)長(chang)、稱重、噴標、包裝等作業(ye)工序。機組(zu)設(she)計(ji)年(nian)產(chan)量62萬噸,可(ke)(ke)生(sheng)產(chan)外(wai)徑(jing)范(fan)圍為(wei)ф244.5~457mm,壁厚(hou)范(fan)圍為(wei)6.0~60mm的各類石(shi)(shi)油套管(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)線管(guan)(guan)(guan)(guan)、鉆桿、低中(zhong)壓鍋(guo)爐管(guan)(guan)(guan)(guan)、高壓鍋(guo)爐管(guan)(guan)(guan)(guan)、機械用管(guan)(guan)(guan)(guan)、氣瓶(ping)管(guan)(guan)(guan)(guan)、石(shi)(shi)油裂化管(guan)(guan)(guan)(guan)、特(te)殊用途油套管(guan)(guan)(guan)(guan)及其他高合金管(guan)(guan)(guan)(guan)等。
不銹鋼(gang)管(guan)(guan)(guan)(guan)(guan)(guan)公司配(pei)套(tao)(tao)建(jian)設有(you)三條(tiao)(tiao)(tiao)(tiao)熱(re)處(chu)(chu)(chu)理(li)(li)(li)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)。φ159mm生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)和(he)ф460mm生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)配(pei)套(tao)(tao)建(jian)設的(de)(de)兩條(tiao)(tiao)(tiao)(tiao)新(xin)型熱(re)處(chu)(chu)(chu)理(li)(li)(li)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian),其核心設備均(jun)采(cai)用進(jin)(jin)(jin)(jin)口先進(jin)(jin)(jin)(jin)設備,可(ke)(ke)按(an)照標(biao)(biao)準(zhun)或用戶要(yao)求對油(you)(you)井(jing)(jing)管(guan)(guan)(guan)(guan)(guan)(guan)、高壓(ya)(ya)鍋爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用管(guan)(guan)(guan)(guan)(guan)(guan)等(deng)品(pin)種(zhong)進(jin)(jin)(jin)(jin)行(xing)管(guan)(guan)(guan)(guan)(guan)(guan)端(duan)墩粗、調(diao)質、正(zheng)火(huo)(huo)(huo)、正(zheng)火(huo)(huo)(huo)+回(hui)火(huo)(huo)(huo)及退火(huo)(huo)(huo)等(deng)工序(xu)作業(ye)。其中在(zai)ф159mm熱(re)處(chu)(chu)(chu)理(li)(li)(li)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)建(jian)設有(you)一(yi)條(tiao)(tiao)(tiao)(tiao)油(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan)管(guan)(guan)(guan)(guan)(guan)(guan)端(duan)墩粗線(xian)(xian)(xian)(xian)(xian)、一(yi)條(tiao)(tiao)(tiao)(tiao)油(you)(you)井(jing)(jing)管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用管(guan)(guan)(guan)(guan)(guan)(guan)熱(re)處(chu)(chu)(chu)理(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)、一(yi)條(tiao)(tiao)(tiao)(tiao)高壓(ya)(ya)鍋爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)光亮(liang)熱(re)處(chu)(chu)(chu)理(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)、一(yi)條(tiao)(tiao)(tiao)(tiao)油(you)(you)井(jing)(jing)管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用管(guan)(guan)(guan)(guan)(guan)(guan)精(jing)整線(xian)(xian)(xian)(xian)(xian)和(he)一(yi)條(tiao)(tiao)(tiao)(tiao)高壓(ya)(ya)鍋爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)精(jing)整線(xian)(xian)(xian)(xian)(xian);在(zai)ф460mm熱(re)處(chu)(chu)(chu)理(li)(li)(li)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)建(jian)設有(you)一(yi)條(tiao)(tiao)(tiao)(tiao)高壓(ya)(ya)鍋爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)光亮(liang)熱(re)處(chu)(chu)(chu)理(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)和(he)一(yi)條(tiao)(tiao)(tiao)(tiao)高壓(ya)(ya)鍋爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)精(jing)整線(xian)(xian)(xian)(xian)(xian)。油(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan)墩粗線(xian)(xian)(xian)(xian)(xian)可(ke)(ke)生(sheng)(sheng)產(chan)(chan)外徑ф48.26~114.3mm、壁厚(hou)為(wei)3.68~16mm、長(chang)(chang)度為(wei)6~12.8m的(de)(de)加厚(hou)油(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan);油(you)(you)井(jing)(jing)管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用管(guan)(guan)(guan)(guan)(guan)(guan)熱(re)處(chu)(chu)(chu)理(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)可(ke)(ke)生(sheng)(sheng)產(chan)(chan)外徑為(wei)ф38~168.3mm、壁厚(hou)為(wei)3~25mm、長(chang)(chang)度為(wei)6000~14630mm的(de)(de)熱(re)處(chu)(chu)(chu)理(li)(li)(li)管(guan)(guan)(guan)(guan)(guan)(guan),主要(yao)品(pin)種(zhong)有(you)油(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan)、套(tao)(tao)管(guan)(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)(guan)線(xian)(xian)(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)、合金結(jie)構管(guan)(guan)(guan)(guan)(guan)(guan)、船(chuan)舶管(guan)(guan)(guan)(guan)(guan)(guan)、石油(you)(you)裂(lie)化(hua)管(guan)(guan)(guan)(guan)(guan)(guan)等(deng);配(pei)套(tao)(tao)的(de)(de)兩條(tiao)(tiao)(tiao)(tiao)高壓(ya)(ya)鍋爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)熱(re)處(chu)(chu)(chu)理(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)可(ke)(ke)按(an)照GB 5310-2008、ASTM A335及 ASTM A213等(deng)標(biao)(biao)準(zhun)對鋼(gang)管(guan)(guan)(guan)(guan)(guan)(guan)進(jin)(jin)(jin)(jin)行(xing)正(zheng)火(huo)(huo)(huo)、正(zheng)火(huo)(huo)(huo)+回(hui)火(huo)(huo)(huo)及回(hui)火(huo)(huo)(huo)熱(re)處(chu)(chu)(chu)理(li)(li)(li)作業(ye)。ф180mm生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)于2004年配(pei)套(tao)(tao)建(jian)設了一(yi)條(tiao)(tiao)(tiao)(tiao)熱(re)處(chu)(chu)(chu)理(li)(li)(li)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian),可(ke)(ke)按(an)照標(biao)(biao)準(zhun)或用戶要(yao)求對油(you)(you)井(jing)(jing)管(guan)(guan)(guan)(guan)(guan)(guan)、高壓(ya)(ya)鍋爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用管(guan)(guan)(guan)(guan)(guan)(guan)等(deng)產(chan)(chan)品(pin)進(jin)(jin)(jin)(jin)行(xing)調(diao)質、正(zheng)火(huo)(huo)(huo)、正(zheng)火(huo)(huo)(huo)+回(hui)火(huo)(huo)(huo)工序(xu)作業(ye);在(zai)該條(tiao)(tiao)(tiao)(tiao)熱(re)處(chu)(chu)(chu)理(li)(li)(li)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)(xian)(xian)已成功(gong)開發生(sheng)(sheng)產(chan)(chan)了BT80SS、BT90SS及BT100H等(deng)自主研(yan)發的(de)(de)特殊用途(tu)石油(you)(you)套(tao)(tao)管(guan)(guan)(guan)(guan)(guan)(guan)。
石油(you)管(guan)(guan)生(sheng)(sheng)(sheng)產(chan)線(xian)(xian)(xian)于2004年投產(chan),有兩條(tiao)管(guan)(guan)體生(sheng)(sheng)(sheng)產(chan)作業線(xian)(xian)(xian)和一(yi)條(tiao)接(jie)箍(gu)生(sheng)(sheng)(sheng)產(chan)線(xian)(xian)(xian)組成(cheng),其中一(yi)條(tiao)生(sheng)(sheng)(sheng)產(chan)線(xian)(xian)(xian)為(wei)搬遷(qian)、配(pei)套、改(gai)造(zao)原加工(gong)(gong)線(xian)(xian)(xian),年加工(gong)(gong)ф139.7~339.7mm套管(guan)(guan)6萬(wan)噸(dun),另一(yi)條(tiao)為(wei)新(xin)建(jian)(jian)生(sheng)(sheng)(sheng)產(chan)線(xian)(xian)(xian),年加工(gong)(gong)ф60.3~244.5mm套管(guan)(guan)7萬(wan)噸(dun),接(jie)箍(gu)生(sheng)(sheng)(sheng)產(chan)線(xian)(xian)(xian)年加工(gong)(gong)ф73~365.1mm套管(guan)(guan)、油(you)管(guan)(guan)接(jie)箍(gu)71萬(wan)件。新(xin)建(jian)(jian)生(sheng)(sheng)(sheng)產(chan)線(xian)(xian)(xian)和接(jie)箍(gu)生(sheng)(sheng)(sheng)產(chan)線(xian)(xian)(xian)的(de)(de)主要設備如鋼管(guan)(guan)車絲機(ji)和水壓試驗、通(tong)徑機(ji)是(shi)由(you)德國DEMAG Meer引(yin)進的(de)(de),接(jie)箍(gu)車絲機(ji)是(shi)由(you)比(bi)利時Colinet引(yin)進的(de)(de),預擰、擰接(jie)機(ji)組是(shi)由(you)美國引(yin)進的(de)(de),采用了二級自動(dong)化控(kong)制系統,通(tong)過通(tong)訊網絡連(lian)接(jie),組成(cheng)并行(xing)運算、集中管(guan)(guan)理(li)、分散控(kong)制、資源(yuan)共享的(de)(de)分布(bu)式(shi)計算機(ji)控(kong)制系統,實(shi)現(xian)了基礎自動(dong)化操作方式(shi)。