包鋼不銹鋼管廠主要有以下鋼管生產線:


  1. 制鋼生(sheng)(sheng)產(chan)(chan)(chan)線;2. Φ180mm MPM連(lian)軋生(sheng)(sheng)產(chan)(chan)(chan)線;3. ф159mm PQF連(lian)軋生(sheng)(sheng)產(chan)(chan)(chan)線;4. Φ460mm PQF連(lian)軋生(sheng)(sheng)產(chan)(chan)(chan)線;5. 石油管(guan)生(sheng)(sheng)產(chan)(chan)(chan)線。鋼管(guan)公(gong)司無(wu)縫管(guan)生(sheng)(sheng)產(chan)(chan)(chan)工(gong)藝(yi)流程(cheng):


  魚雷(lei)罐(鐵水(shui))→轉爐(lu)(鋼(gang)水(shui))→精(jing)煉(lian)→連鑄(連鑄圓坯)→各熱軋線(xian)環形加熱爐(lu)(坯料加熱)→穿孔機(毛(mao)管)→連軋機(荒管)→定張減(jian)(定徑)→鋼(gang)管定尺鋸切→矯直→檢查→噴標→打包→成品入庫(成品)。


  制鋼生產線的前身為煉鋼廠南部作業區,1997年投產,2013年1號鑄機改造后方圓坯可兼顧生產。目前鑄機可生產方坯280mm×325mm、280mm×380mm、319mm×410mm;圓坯ф430mm、Φ390mm、Φ350mm、φ300mm、ф270mm等14個斷面。采用國內外多項先進技術,包括轉爐干法除塵技術;煤氣、蒸汽回收利用,實現高效環保和負能煉鋼;近期還使用了轉爐出鋼滑板擋渣和紅外線下渣檢測技術、鋼包全程加蓋、VD真空脫氣、結晶器液壓震動等。主要生產設備包括一套雙工位鎂基脫硫裝置、兩座100噸頂底復吹轉爐,五套爐后吹氬喂絲站,兩座LF精煉爐,兩座VD真空脫氣爐,兩臺圓坯兼方坯鑄機。具備年產200萬噸以上能力,主要生產鋼種涵蓋石油套管、石油裂化、管線管、高壓鍋爐管、液壓支架、車橋用管等100多個品種。制鋼作業線具備高鋼級鋼種研發及試制能力,其產品供給鋼管公司四條精品生產線。


  Φ180mm生產線于1999年(nian)投(tou)產,引進了意大利INNSE公司(si)設計制造的五(wu)機架(jia)(jia)MINI-MPM連軋機;同時配套有12機架(jia)(jia)三(san)輥(gun)定徑(jing)機和24機架(jia)(jia)的三(san)輥(gun)張(zhang)力(li)減徑(jing)機。機組年(nian)設計能力(li)為(wei)20萬(wan)(wan)噸,現年(nian)產量(liang)已達到(dao)37萬(wan)(wan)噸以(yi)上(shang),可生產外徑(jing)范(fan)圍為(wei)ф60.3~244.5mm,壁(bi)厚范(fan)圍為(wei)2.5~27mm的各類石油套管(guan)(guan)、管(guan)(guan)線管(guan)(guan)、低(di)中壓(ya)(ya)鍋爐管(guan)(guan)、高壓(ya)(ya)鍋爐管(guan)(guan)、機械用(yong)管(guan)(guan)、氣瓶管(guan)(guan)、高壓(ya)(ya)化肥管(guan)(guan)、石油裂(lie)化管(guan)(guan)等。


  Φ180mm精整(zheng)(zheng)(zheng)有兩條精整(zheng)(zheng)(zheng)生產線(xian),分(fen)別于2003年(nian)投產一(yi)套(tao)ф180mm德國(guo) SMS MEER 進(jin)口精整(zheng)(zheng)(zheng)線(xian),2015年(nian)投產建成一(yi)套(tao)ф245國(guo)產精整(zheng)(zheng)(zheng)線(xian),可(ke)以進(jin)行(xing)矯(jiao)直、無損檢測(ce)、人工(gong)檢查、水(shui)壓試驗、倒棱、通(tong)徑(jing)、測(ce)長、稱重、噴標、包(bao)裝作業(ye)工(gong)序。


  Φ159mm熱(re)(re)軋(ya)生產(chan)線于(yu)2011年投產(chan),熱(re)(re)軋(ya)區(qu)域引進(jin)了(le)當(dang)今國際(ji)最(zui)先進(jin)PQF連軋(ya)機(ji)(ji)組。主(zhu)體設(she)(she)備由SMS INNSE公司(si)設(she)(she)計制(zhi)造。6機(ji)(ji)架(jia)連軋(ya)機(ji)(ji)采用(yong)(yong)了(le)PQF工藝最(zui)先進(jin)的正Y倒Y交替(ti)布置方式,同時配(pei)置了(le)德國MEER公司(si)設(she)(she)計制(zhi)造的24機(ji)(ji)架(jia)三輥(gun)張力減徑機(ji)(ji),可(ke)對鋼(gang)管(guan)(guan)進(jin)行(xing)在線測(ce)徑、測(ce)厚(hou)和(he)測(ce)溫。預精整區(qu)域建(jian)設(she)(she)有(you)三條相同配(pei)置的高水平預精整線,可(ke)以進(jin)行(xing)鋼(gang)管(guan)(guan)定尺鋸切、矯(jiao)直、無損檢測(ce)、人工檢查、吹吸灰、測(ce)長、稱重(zhong)、噴標、包裝等作業工序(xu)。機(ji)(ji)組設(she)(she)計年產(chan)量40萬噸(dun),可(ke)生產(chan)外徑范圍為ф38~168mm,壁厚(hou)范圍為2.8~25mm的各(ge)類石油(you)套(tao)管(guan)(guan)、管(guan)(guan)線管(guan)(guan)、鉆桿、低中壓(ya)鍋(guo)爐管(guan)(guan)、高壓(ya)鍋(guo)爐管(guan)(guan)、機(ji)(ji)械(xie)用(yong)(yong)管(guan)(guan)、輸送流體用(yong)(yong)管(guan)(guan)、船舶用(yong)(yong)管(guan)(guan)、石油(you)裂化管(guan)(guan)等。


  Φ460mm熱軋(ya)生(sheng)產(chan)線(xian)(xian)于2012年投產(chan),熱軋(ya)區域引進(jin)了當今國際最先進(jin)PQF連(lian)軋(ya)機(ji)組(zu)。主體(ti)設(she)備由SMS INNSE公(gong)司設(she)計制造。采用的5機(ji)架三輥(gun)連(lian)軋(ya)機(ji)可(ke)進(jin)行(xing)(xing)軸向快速換(huan)輥(gun);同時配(pei)套由MEER公(gong)司設(she)計的12機(ji)架三輥(gun)定徑機(ji),可(ke)對(dui)鋼(gang)管(guan)(guan)(guan)進(jin)行(xing)(xing)在線(xian)(xian)測(ce)(ce)徑、測(ce)(ce)長(chang)和(he)測(ce)(ce)溫。預(yu)精(jing)整區域建設(she)有兩條(tiao)相同配(pei)置的高水平預(yu)精(jing)整線(xian)(xian),可(ke)以進(jin)行(xing)(xing)鋼(gang)管(guan)(guan)(guan)定尺鋸切、矯(jiao)直、無損(sun)檢測(ce)(ce)、人工檢查(cha)、吹(chui)吸灰、測(ce)(ce)長(chang)、稱重(zhong)、噴標、包裝(zhuang)等作業工序。機(ji)組(zu)設(she)計年產(chan)量62萬(wan)噸(dun),可(ke)生(sheng)產(chan)外徑范(fan)圍為ф244.5~457mm,壁(bi)厚(hou)范(fan)圍為6.0~60mm的各類石(shi)油套管(guan)(guan)(guan)、管(guan)(guan)(guan)線(xian)(xian)管(guan)(guan)(guan)、鉆桿(gan)、低(di)中壓鍋(guo)爐(lu)管(guan)(guan)(guan)、高壓鍋(guo)爐(lu)管(guan)(guan)(guan)、機(ji)械用管(guan)(guan)(guan)、氣瓶管(guan)(guan)(guan)、石(shi)油裂化管(guan)(guan)(guan)、特殊用途(tu)油套管(guan)(guan)(guan)及(ji)其他高合金管(guan)(guan)(guan)等。


  不(bu)銹鋼管(guan)(guan)(guan)(guan)(guan)(guan)公司(si)配(pei)(pei)套(tao)建設(she)(she)有三條(tiao)(tiao)(tiao)熱(re)(re)處(chu)理(li)(li)(li)生(sheng)(sheng)(sheng)產(chan)線(xian)(xian)(xian)(xian)(xian)。φ159mm生(sheng)(sheng)(sheng)產(chan)線(xian)(xian)(xian)(xian)(xian)和(he)ф460mm生(sheng)(sheng)(sheng)產(chan)線(xian)(xian)(xian)(xian)(xian)配(pei)(pei)套(tao)建設(she)(she)的(de)兩(liang)條(tiao)(tiao)(tiao)新型熱(re)(re)處(chu)理(li)(li)(li)生(sheng)(sheng)(sheng)產(chan)線(xian)(xian)(xian)(xian)(xian),其核心設(she)(she)備(bei)均采用(yong)(yong)(yong)進(jin)口先進(jin)設(she)(she)備(bei),可按(an)照標準(zhun)或用(yong)(yong)(yong)戶要(yao)求對(dui)油(you)(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)等(deng)(deng)品(pin)種進(jin)行(xing)管(guan)(guan)(guan)(guan)(guan)(guan)端墩粗(cu)、調質、正(zheng)(zheng)火(huo)、正(zheng)(zheng)火(huo)+回火(huo)及退火(huo)等(deng)(deng)工(gong)序(xu)(xu)作(zuo)(zuo)業(ye)(ye)。其中在(zai)ф159mm熱(re)(re)處(chu)理(li)(li)(li)生(sheng)(sheng)(sheng)產(chan)線(xian)(xian)(xian)(xian)(xian)建設(she)(she)有一(yi)條(tiao)(tiao)(tiao)油(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan)管(guan)(guan)(guan)(guan)(guan)(guan)端墩粗(cu)線(xian)(xian)(xian)(xian)(xian)、一(yi)條(tiao)(tiao)(tiao)油(you)(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)處(chu)理(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)、一(yi)條(tiao)(tiao)(tiao)高(gao)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)光亮熱(re)(re)處(chu)理(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)、一(yi)條(tiao)(tiao)(tiao)油(you)(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)精整(zheng)線(xian)(xian)(xian)(xian)(xian)和(he)一(yi)條(tiao)(tiao)(tiao)高(gao)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)精整(zheng)線(xian)(xian)(xian)(xian)(xian);在(zai)ф460mm熱(re)(re)處(chu)理(li)(li)(li)生(sheng)(sheng)(sheng)產(chan)線(xian)(xian)(xian)(xian)(xian)建設(she)(she)有一(yi)條(tiao)(tiao)(tiao)高(gao)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)光亮熱(re)(re)處(chu)理(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)和(he)一(yi)條(tiao)(tiao)(tiao)高(gao)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)精整(zheng)線(xian)(xian)(xian)(xian)(xian)。油(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan)墩粗(cu)線(xian)(xian)(xian)(xian)(xian)可生(sheng)(sheng)(sheng)產(chan)外(wai)(wai)徑ф48.26~114.3mm、壁厚(hou)(hou)為(wei)3.68~16mm、長(chang)度(du)為(wei)6~12.8m的(de)加厚(hou)(hou)油(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan);油(you)(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)處(chu)理(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)可生(sheng)(sheng)(sheng)產(chan)外(wai)(wai)徑為(wei)ф38~168.3mm、壁厚(hou)(hou)為(wei)3~25mm、長(chang)度(du)為(wei)6000~14630mm的(de)熱(re)(re)處(chu)理(li)(li)(li)管(guan)(guan)(guan)(guan)(guan)(guan),主要(yao)品(pin)種有油(you)(you)管(guan)(guan)(guan)(guan)(guan)(guan)、套(tao)管(guan)(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)(guan)線(xian)(xian)(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)、合金結構管(guan)(guan)(guan)(guan)(guan)(guan)、船(chuan)舶管(guan)(guan)(guan)(guan)(guan)(guan)、石(shi)油(you)(you)裂化管(guan)(guan)(guan)(guan)(guan)(guan)等(deng)(deng);配(pei)(pei)套(tao)的(de)兩(liang)條(tiao)(tiao)(tiao)高(gao)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)處(chu)理(li)(li)(li)線(xian)(xian)(xian)(xian)(xian)可按(an)照GB 5310-2008、ASTM A335及 ASTM A213等(deng)(deng)標準(zhun)對(dui)鋼管(guan)(guan)(guan)(guan)(guan)(guan)進(jin)行(xing)正(zheng)(zheng)火(huo)、正(zheng)(zheng)火(huo)+回火(huo)及回火(huo)熱(re)(re)處(chu)理(li)(li)(li)作(zuo)(zuo)業(ye)(ye)。ф180mm生(sheng)(sheng)(sheng)產(chan)線(xian)(xian)(xian)(xian)(xian)于2004年配(pei)(pei)套(tao)建設(she)(she)了(le)一(yi)條(tiao)(tiao)(tiao)熱(re)(re)處(chu)理(li)(li)(li)生(sheng)(sheng)(sheng)產(chan)線(xian)(xian)(xian)(xian)(xian),可按(an)照標準(zhun)或用(yong)(yong)(yong)戶要(yao)求對(dui)油(you)(you)井(jing)管(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)用(yong)(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)等(deng)(deng)產(chan)品(pin)進(jin)行(xing)調質、正(zheng)(zheng)火(huo)、正(zheng)(zheng)火(huo)+回火(huo)工(gong)序(xu)(xu)作(zuo)(zuo)業(ye)(ye);在(zai)該條(tiao)(tiao)(tiao)熱(re)(re)處(chu)理(li)(li)(li)生(sheng)(sheng)(sheng)產(chan)線(xian)(xian)(xian)(xian)(xian)已成功開發生(sheng)(sheng)(sheng)產(chan)了(le)BT80SS、BT90SS及BT100H等(deng)(deng)自(zi)主研發的(de)特(te)殊用(yong)(yong)(yong)途石(shi)油(you)(you)套(tao)管(guan)(guan)(guan)(guan)(guan)(guan)。


  石油管(guan)(guan)(guan)生(sheng)產(chan)(chan)線于2004年投(tou)產(chan)(chan),有兩條(tiao)(tiao)管(guan)(guan)(guan)體生(sheng)產(chan)(chan)作(zuo)(zuo)業線和一(yi)條(tiao)(tiao)接(jie)(jie)箍(gu)生(sheng)產(chan)(chan)線組成,其中(zhong)一(yi)條(tiao)(tiao)生(sheng)產(chan)(chan)線為搬遷、配套(tao)、改(gai)造原(yuan)加工線,年加工ф139.7~339.7mm套(tao)管(guan)(guan)(guan)6萬(wan)噸,另一(yi)條(tiao)(tiao)為新建生(sheng)產(chan)(chan)線,年加工ф60.3~244.5mm套(tao)管(guan)(guan)(guan)7萬(wan)噸,接(jie)(jie)箍(gu)生(sheng)產(chan)(chan)線年加工ф73~365.1mm套(tao)管(guan)(guan)(guan)、油管(guan)(guan)(guan)接(jie)(jie)箍(gu)71萬(wan)件。新建生(sheng)產(chan)(chan)線和接(jie)(jie)箍(gu)生(sheng)產(chan)(chan)線的主要設備如鋼管(guan)(guan)(guan)車(che)絲(si)機和水壓(ya)試驗、通(tong)徑機是由德國DEMAG Meer引進的,接(jie)(jie)箍(gu)車(che)絲(si)機是由比利(li)時Colinet引進的,預擰(ning)、擰(ning)接(jie)(jie)機組是由美國引進的,采用了二級自(zi)動(dong)化(hua)(hua)控(kong)(kong)制系(xi)統(tong),通(tong)過通(tong)訊網(wang)絡連接(jie)(jie),組成并行運(yun)算(suan)、集中(zhong)管(guan)(guan)(guan)理、分散控(kong)(kong)制、資源共享的分布式計算(suan)機控(kong)(kong)制系(xi)統(tong),實現了基礎(chu)自(zi)動(dong)化(hua)(hua)操作(zuo)(zuo)方(fang)式。




聯系方式.jpg