“兩化(hua)”融(rong)合是信(xin)息(xi)化(hua)和(he)工業(ye)化(hua)的結合。多年來，一直(zhi)以企業(ye)資(zi)源計劃(hua) ERP系統(tong)為(wei)核心的經(jing)營管理平臺(tai)；以制(zhi)造執行系統(tong)MES為(wei)基礎(chu)的生產運行管理平臺(tai)；以信(xin)息(xi)基礎(chu)設施為(wei)主體的信(xin)息(xi)系統(tong)運行保障平臺(tai)。三大平臺(tai)的建成和(he)應用，標(biao)志著企業(ye)在(zai)信(xin)息(xi)化(hua)和(he)工業(ye)化(hua)融(rong)合方(fang)面已經(jing)取得(de)了初步成效(xiao)。

  目前，鞍鋼無縫不銹鋼管廠已經建成了ERP、MES、SAP等系統，主要生產工序已實現了PLC、DCS等系統的控制；實現了生產制造過程、經營管理信息化、數字化，基本達到了“工業3.0”的主要指標，為下一步建設智能工廠、智能制造奠定了堅實基礎。

  基于(yu)現場生產設備自動化(hua)(hua)(hua)和(he)管(guan)理(li)信息化(hua)(hua)(hua)的現狀，按照“計劃排產智(zhi)(zhi)能(neng)(neng)(neng)化(hua)(hua)(hua)、生產過(guo)程協(xie)同智(zhi)(zhi)能(neng)(neng)(neng)化(hua)(hua)(hua)、設備互聯互通智(zhi)(zhi)能(neng)(neng)(neng)化(hua)(hua)(hua)、生產資源管(guan)控智(zhi)(zhi)能(neng)(neng)(neng)化(hua)(hua)(hua)、質(zhi)量(liang)過(guo)程控制智(zhi)(zhi)能(neng)(neng)(neng)化(hua)(hua)(hua)、決策(ce)支持智(zhi)(zhi)能(neng)(neng)(neng)化(hua)(hua)(hua)”的標準(zhun)，開展(zhan)“智(zhi)(zhi)能(neng)(neng)(neng)工廠”的設計和(he)實(shi)施工作(zuo)，實(shi)現“提升效率、減(jian)少人員、穩定生產、提高質(zhi)量(liang)”的目標。

 （1）基(ji)礎(chu)(chu)自(zi)動(dong)化(hua)(hua) 鞍(an)鋼無縫不銹鋼管廠基(ji)礎(chu)(chu)自(zi)動(dong)化(hua)(hua)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)主要由(you)原(yuan)料(liao)鋸切系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、加熱爐系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、穿孔機、連(lian)軋機系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、脫管機系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、定徑(jing)機系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、冷床系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、排(pai)鋸系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、矯直(zhi)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、探傷機系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、測長(chang)稱(cheng)重系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、通(tong)(tong)徑(jing)機系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、涂(tu)油(you)機系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、高壓水除鱗系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、包(bao)裝系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)及(ji)水站(zhan)、油(you)站(zhan)、空壓站(zhan)等(deng)輔助(zhu)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(tong)組成，基(ji)礎(chu)(chu)自(zi)動(dong)化(hua)(hua)采用(yong)AB、ABB、西(xi)門子、Ansaldo公司變頻裝置及(ji)美(mei)國AVTRON、Ansaldo公司電控設備SPDM整流裝置進行控制(zhi)，PLC采用(yong)西(xi)門子S7-200、S7-300、S7-400、GE9070進行數據采集及(ji)通(tong)(tong)訊(xun)，通(tong)(tong)過工業(ye)以太網(wang)、西(xi)門子PROFIBUS DP網(wang)、TPL網(wang)絡，GENIUS網(wang)絡數據傳輸(shu)。網(wang)絡通(tong)(tong)訊(xun)方式主要采用(yong)以太網(wang)和西(xi)門子PROFIBUS DP網(wang)，具有(you)良好的基(ji)礎(chu)(chu)條件(jian)。

 （2）制(zhi)造執行系統MES（含化(hua)檢驗）接受(shou)四(si)級下(xia)發的(de)合同訂單(dan)及質量(liang)控制(zhi)等(deng)信息，形成作(zuo)(zuo)業計(ji)劃；收集現場的(de)生產實績信息并上傳四(si)級；化(hua)檢驗數據采(cai)集、完成質量(liang)終(zhong)判，打印標簽數據、完成裝(zhuang)車(che)作(zuo)(zuo)業和發貨；記錄(lu)生產數據，統計(ji)原料、產品、存(cun)貨、成材率數據；工序(xu)成本分析、工藝質量(liang)跟蹤、能源消耗分析。

 （3）ERP系統(tong)(tong) ERP系統(tong)(tong)實(shi)現(xian)訂(ding)單(dan)和物(wu)料的(de)全生(sheng)(sheng)命周期(qi)管理(li)(li)，貫穿了鞍鋼的(de)銷售、質(zhi)量、生(sheng)(sheng)產、儲運、結算業務(wu)。銷售人(ren)員通(tong)過(guo)ERP系統(tong)(tong)簽訂(ding)銷售訂(ding)單(dan)，系統(tong)(tong)自(zi)動(dong)進(jin)(jin)(jin)行(xing)(xing)質(zhi)量設計(ji)(ji)；計(ji)(ji)劃(hua)(hua)員通(tong)過(guo)ERP系統(tong)(tong)下發(fa)生(sheng)(sheng)產訂(ding)單(dan)和生(sheng)(sheng)產計(ji)(ji)劃(hua)(hua)給MES，系統(tong)(tong)自(zi)動(dong)接收生(sheng)(sheng)產實(shi)績；發(fa)貨人(ren)員通(tong)過(guo)ERP系統(tong)(tong)進(jin)(jin)(jin)行(xing)(xing)物(wu)料繳(jiao)庫(ku)管理(li)(li)，編制(zhi)運輸(shu)計(ji)(ji)劃(hua)(hua)，進(jin)(jin)(jin)行(xing)(xing)物(wu)料出庫(ku)及轉庫(ku)管理(li)(li)；最終結算人(ren)員通(tong)過(guo)ERP系統(tong)(tong)進(jin)(jin)(jin)行(xing)(xing)開票結算管理(li)(li)。

 （4）信(xin)息(xi)化(hua)(hua)網(wang)(wang)絡系(xi)(xi)統(tong)(tong) 鞍(an)(an)鋼無縫不(bu)銹鋼管廠(chang)現有信(xin)息(xi)化(hua)(hua)相(xiang)關網(wang)(wang)絡相(xiang)對比較(jiao)復雜(za)，存(cun)在多個功(gong)能單一的(de)網(wang)(wang)絡。主要(yao)有外(wai)網(wang)(wang)、MES網(wang)(wang)、ATM、ERP網(wang)(wang)。少數(shu)用戶(hu)可訪(fang)問 Internet，外(wai)網(wang)(wang)由鞍(an)(an)鋼專線(xian)100M接入，與其他網(wang)(wang)相(xiang)互獨(du)立；MES網(wang)(wang)承(cheng)載MES系(xi)(xi)統(tong)(tong)、點(dian)檢(jian)、掃描、共享平臺、化(hua)(hua)檢(jian)驗、制簽(qian)等應(ying)用；ATM網(wang)(wang)承(cheng)載安(an)環、調度系(xi)(xi)統(tong)(tong)、人力資源、股份OA等應(ying)用；ERP網(wang)(wang)主要(yao)承(cheng)載ERP系(xi)(xi)統(tong)(tong)、SAP（設備、財務）系(xi)(xi)統(tong)(tong)。