“兩化(hua)”融合(he)是信息(xi)化(hua)和工(gong)(gong)業化(hua)的結合(he)。多(duo)年來，一直以(yi)企業資源計(ji)劃(hua) ERP系(xi)(xi)統(tong)為(wei)核心的經營管理平(ping)臺(tai)；以(yi)制(zhi)造執行(xing)系(xi)(xi)統(tong)MES為(wei)基(ji)礎(chu)的生產運行(xing)管理平(ping)臺(tai)；以(yi)信息(xi)基(ji)礎(chu)設施為(wei)主體的信息(xi)系(xi)(xi)統(tong)運行(xing)保障平(ping)臺(tai)。三(san)大(da)平(ping)臺(tai)的建成和應(ying)用(yong)，標志著企業在信息(xi)化(hua)和工(gong)(gong)業化(hua)融合(he)方(fang)面已(yi)經取得了初步(bu)成效。

  目前，鞍鋼無縫不銹(xiu)鋼管(guan)廠已經建成了ERP、MES、SAP等系統，主要生產工序已實現了PLC、DCS等系統的控制；實現了生產制造過程、經營管理信息化、數字化，基本達到了“工業3.0”的主要指標，為下一步建設智能工廠、智能制造奠定了堅實基礎。

  基(ji)于現場生(sheng)產(chan)設(she)(she)備自動化(hua)(hua)(hua)和管理(li)信息化(hua)(hua)(hua)的(de)(de)(de)現狀，按(an)照(zhao)“計劃(hua)排產(chan)智(zhi)能(neng)化(hua)(hua)(hua)、生(sheng)產(chan)過程(cheng)協同(tong)智(zhi)能(neng)化(hua)(hua)(hua)、設(she)(she)備互聯互通智(zhi)能(neng)化(hua)(hua)(hua)、生(sheng)產(chan)資源管控智(zhi)能(neng)化(hua)(hua)(hua)、質(zhi)量過程(cheng)控制智(zhi)能(neng)化(hua)(hua)(hua)、決策支持(chi)智(zhi)能(neng)化(hua)(hua)(hua)”的(de)(de)(de)標準，開展“智(zhi)能(neng)工廠”的(de)(de)(de)設(she)(she)計和實施工作，實現“提升效率、減少人員、穩定生(sheng)產(chan)、提高質(zhi)量”的(de)(de)(de)目標。

 （1）基(ji)礎自(zi)動化(hua) 鞍鋼(gang)無(wu)縫不銹鋼(gang)管(guan)廠(chang)基(ji)礎自(zi)動化(hua)系(xi)統(tong)(tong)主要由原料(liao)鋸切系(xi)統(tong)(tong)、加(jia)熱爐系(xi)統(tong)(tong)、穿(chuan)孔機(ji)、連軋機(ji)系(xi)統(tong)(tong)、脫管(guan)機(ji)系(xi)統(tong)(tong)、定徑機(ji)系(xi)統(tong)(tong)、冷床系(xi)統(tong)(tong)、排鋸系(xi)統(tong)(tong)、矯直系(xi)統(tong)(tong)、探傷(shang)機(ji)系(xi)統(tong)(tong)、測(ce)長稱(cheng)重(zhong)系(xi)統(tong)(tong)、通(tong)徑機(ji)系(xi)統(tong)(tong)、涂油機(ji)系(xi)統(tong)(tong)、高壓水除鱗系(xi)統(tong)(tong)、包裝(zhuang)系(xi)統(tong)(tong)及(ji)水站、油站、空(kong)壓站等(deng)輔助(zhu)系(xi)統(tong)(tong)組成，基(ji)礎自(zi)動化(hua)采(cai)用AB、ABB、西門(men)子、Ansaldo公司變頻裝(zhuang)置(zhi)(zhi)及(ji)美國AVTRON、Ansaldo公司電控(kong)設備SPDM整流(liu)裝(zhuang)置(zhi)(zhi)進(jin)行控(kong)制，PLC采(cai)用西門(men)子S7-200、S7-300、S7-400、GE9070進(jin)行數據采(cai)集及(ji)通(tong)訊，通(tong)過工業以太(tai)網(wang)(wang)、西門(men)子PROFIBUS DP網(wang)(wang)、TPL網(wang)(wang)絡，GENIUS網(wang)(wang)絡數據傳輸。網(wang)(wang)絡通(tong)訊方式主要采(cai)用以太(tai)網(wang)(wang)和西門(men)子PROFIBUS DP網(wang)(wang)，具(ju)有良好的基(ji)礎條(tiao)件。

 （2）制造執行(xing)系統(tong)MES（含化檢(jian)驗(yan)）接受四(si)級(ji)下(xia)發的(de)(de)合同訂單及質量控(kong)制等信(xin)息，形(xing)成(cheng)(cheng)(cheng)作業計劃；收集(ji)(ji)現場的(de)(de)生產實績(ji)信(xin)息并(bing)上(shang)傳四(si)級(ji)；化檢(jian)驗(yan)數(shu)據(ju)采(cai)集(ji)(ji)、完成(cheng)(cheng)(cheng)質量終判(pan)，打(da)印標簽數(shu)據(ju)、完成(cheng)(cheng)(cheng)裝車作業和發貨(huo)；記錄生產數(shu)據(ju)，統(tong)計原料(liao)、產品、存貨(huo)、成(cheng)(cheng)(cheng)材率數(shu)據(ju)；工(gong)(gong)序(xu)成(cheng)(cheng)(cheng)本分析(xi)、工(gong)(gong)藝質量跟蹤、能源消(xiao)耗分析(xi)。

 （3）ERP系(xi)統(tong)(tong) ERP系(xi)統(tong)(tong)實現訂單(dan)和物料的全生(sheng)命周期管(guan)(guan)理(li)，貫穿(chuan)了(le)鞍鋼的銷(xiao)售(shou)、質量、生(sheng)產、儲運(yun)、結(jie)算業務。銷(xiao)售(shou)人(ren)員通過ERP系(xi)統(tong)(tong)簽訂銷(xiao)售(shou)訂單(dan)，系(xi)統(tong)(tong)自動進(jin)行質量設計(ji)(ji)；計(ji)(ji)劃(hua)員通過ERP系(xi)統(tong)(tong)下發生(sheng)產訂單(dan)和生(sheng)產計(ji)(ji)劃(hua)給MES，系(xi)統(tong)(tong)自動接收生(sheng)產實績；發貨人(ren)員通過ERP系(xi)統(tong)(tong)進(jin)行物料繳庫管(guan)(guan)理(li)，編制運(yun)輸計(ji)(ji)劃(hua)，進(jin)行物料出庫及(ji)轉(zhuan)庫管(guan)(guan)理(li)；最終結(jie)算人(ren)員通過ERP系(xi)統(tong)(tong)進(jin)行開(kai)票結(jie)算管(guan)(guan)理(li)。

 （4）信息化網(wang)(wang)絡系(xi)(xi)統(tong) 鞍(an)鋼無(wu)縫(feng)不(bu)銹鋼管廠現有信息化相關網(wang)(wang)絡相對比較復雜，存在多(duo)個功能單(dan)一的(de)網(wang)(wang)絡。主要有外網(wang)(wang)、MES網(wang)(wang)、ATM、ERP網(wang)(wang)。少數用戶可訪問(wen) Internet，外網(wang)(wang)由(you)鞍(an)鋼專線100M接入，與(yu)其(qi)他(ta)網(wang)(wang)相互獨(du)立(li)；MES網(wang)(wang)承載MES系(xi)(xi)統(tong)、點檢、掃描、共享平臺、化檢驗、制簽(qian)等應(ying)用；ATM網(wang)(wang)承載安環(huan)、調度(du)系(xi)(xi)統(tong)、人力資源(yuan)、股份OA等應(ying)用；ERP網(wang)(wang)主要承載ERP系(xi)(xi)統(tong)、SAP（設備、財務）系(xi)(xi)統(tong)。