“兩化”融合是信息(xi)化和工業(ye)化的(de)結合。多年(nian)來(lai)，一直以企(qi)業(ye)資源(yuan)計(ji)劃 ERP系(xi)統(tong)(tong)為(wei)核心的(de)經(jing)營管(guan)理平(ping)臺(tai)；以制造執行(xing)系(xi)統(tong)(tong)MES為(wei)基礎的(de)生產運(yun)行(xing)管(guan)理平(ping)臺(tai)；以信息(xi)基礎設施為(wei)主體的(de)信息(xi)系(xi)統(tong)(tong)運(yun)行(xing)保障平(ping)臺(tai)。三大平(ping)臺(tai)的(de)建(jian)成和應用，標(biao)志著企(qi)業(ye)在信息(xi)化和工業(ye)化融合方面已經(jing)取得(de)了初步(bu)成效。

  目前，鞍鋼無縫不銹鋼管廠(chang)已經建成了ERP、MES、SAP等系統，主要生產工序已實現了PLC、DCS等系統的控制；實現了生產制造過程、經營管理信息化、數字化，基本達到了“工業3.0”的主要指標，為下一步建設智能工廠、智能制造奠定了堅實基礎。

  基于現場生(sheng)(sheng)產(chan)設(she)(she)備自動化(hua)(hua)(hua)和管(guan)理信(xin)息化(hua)(hua)(hua)的(de)現狀，按照(zhao)“計劃排產(chan)智(zhi)(zhi)(zhi)能(neng)化(hua)(hua)(hua)、生(sheng)(sheng)產(chan)過(guo)程協同智(zhi)(zhi)(zhi)能(neng)化(hua)(hua)(hua)、設(she)(she)備互(hu)(hu)聯互(hu)(hu)通(tong)智(zhi)(zhi)(zhi)能(neng)化(hua)(hua)(hua)、生(sheng)(sheng)產(chan)資源(yuan)管(guan)控智(zhi)(zhi)(zhi)能(neng)化(hua)(hua)(hua)、質量(liang)過(guo)程控制(zhi)智(zhi)(zhi)(zhi)能(neng)化(hua)(hua)(hua)、決策支持智(zhi)(zhi)(zhi)能(neng)化(hua)(hua)(hua)”的(de)標準，開展“智(zhi)(zhi)(zhi)能(neng)工廠”的(de)設(she)(she)計和實施工作(zuo)，實現“提(ti)升(sheng)效率(lv)、減少人員、穩定生(sheng)(sheng)產(chan)、提(ti)高質量(liang)”的(de)目標。

 （1）基礎(chu)自動(dong)化(hua) 鞍鋼(gang)無(wu)縫不銹(xiu)鋼(gang)管廠基礎(chu)自動(dong)化(hua)系(xi)(xi)(xi)統(tong)(tong)(tong)主要由原料鋸切系(xi)(xi)(xi)統(tong)(tong)(tong)、加熱爐系(xi)(xi)(xi)統(tong)(tong)(tong)、穿(chuan)孔機、連軋機系(xi)(xi)(xi)統(tong)(tong)(tong)、脫管機系(xi)(xi)(xi)統(tong)(tong)(tong)、定(ding)徑機系(xi)(xi)(xi)統(tong)(tong)(tong)、冷床系(xi)(xi)(xi)統(tong)(tong)(tong)、排鋸系(xi)(xi)(xi)統(tong)(tong)(tong)、矯直系(xi)(xi)(xi)統(tong)(tong)(tong)、探傷機系(xi)(xi)(xi)統(tong)(tong)(tong)、測長稱重系(xi)(xi)(xi)統(tong)(tong)(tong)、通(tong)徑機系(xi)(xi)(xi)統(tong)(tong)(tong)、涂(tu)油(you)機系(xi)(xi)(xi)統(tong)(tong)(tong)、高壓水除鱗系(xi)(xi)(xi)統(tong)(tong)(tong)、包裝系(xi)(xi)(xi)統(tong)(tong)(tong)及(ji)水站、油(you)站、空壓站等輔助系(xi)(xi)(xi)統(tong)(tong)(tong)組成(cheng)，基礎(chu)自動(dong)化(hua)采(cai)用AB、ABB、西門子(zi)、Ansaldo公司(si)變頻裝置(zhi)及(ji)美國AVTRON、Ansaldo公司(si)電(dian)控(kong)設備(bei)SPDM整流裝置(zhi)進行控(kong)制，PLC采(cai)用西門子(zi)S7-200、S7-300、S7-400、GE9070進行數據采(cai)集及(ji)通(tong)訊，通(tong)過工(gong)業(ye)以太網(wang)、西門子(zi)PROFIBUS DP網(wang)、TPL網(wang)絡，GENIUS網(wang)絡數據傳(chuan)輸(shu)。網(wang)絡通(tong)訊方式主要采(cai)用以太網(wang)和(he)西門子(zi)PROFIBUS DP網(wang)，具有(you)良好的基礎(chu)條件。

 （2）制(zhi)造執行系統MES（含(han)化檢驗）接受四級下發的合同訂單及質量控制(zhi)等(deng)信息，形成作業計(ji)(ji)劃；收集現(xian)場的生(sheng)產(chan)(chan)實績信息并(bing)上傳四級；化檢驗數(shu)(shu)(shu)(shu)據(ju)采(cai)集、完成質量終判，打印標簽(qian)數(shu)(shu)(shu)(shu)據(ju)、完成裝車(che)作業和(he)發貨；記錄生(sheng)產(chan)(chan)數(shu)(shu)(shu)(shu)據(ju)，統計(ji)(ji)原料(liao)、產(chan)(chan)品、存貨、成材率數(shu)(shu)(shu)(shu)據(ju)；工(gong)序成本(ben)分析、工(gong)藝質量跟蹤、能源(yuan)消耗(hao)分析。

 （3）ERP系(xi)統(tong) ERP系(xi)統(tong)實現訂(ding)單和物(wu)料的全生(sheng)(sheng)命周期管理(li)，貫穿了鞍(an)鋼(gang)的銷售、質量、生(sheng)(sheng)產(chan)(chan)、儲運、結(jie)(jie)算業務。銷售人(ren)(ren)員通(tong)過(guo)ERP系(xi)統(tong)簽訂(ding)銷售訂(ding)單，系(xi)統(tong)自(zi)動進(jin)行質量設(she)計(ji)；計(ji)劃(hua)員通(tong)過(guo)ERP系(xi)統(tong)下(xia)發生(sheng)(sheng)產(chan)(chan)訂(ding)單和生(sheng)(sheng)產(chan)(chan)計(ji)劃(hua)給MES，系(xi)統(tong)自(zi)動接(jie)收生(sheng)(sheng)產(chan)(chan)實績；發貨人(ren)(ren)員通(tong)過(guo)ERP系(xi)統(tong)進(jin)行物(wu)料繳庫管理(li)，編制(zhi)運輸計(ji)劃(hua)，進(jin)行物(wu)料出庫及轉庫管理(li)；最終結(jie)(jie)算人(ren)(ren)員通(tong)過(guo)ERP系(xi)統(tong)進(jin)行開票結(jie)(jie)算管理(li)。

 （4）信息化(hua)網(wang)(wang)絡(luo)(luo)系(xi)(xi)統 鞍鋼無(wu)縫(feng)不(bu)銹鋼管廠現有(you)信息化(hua)相(xiang)關網(wang)(wang)絡(luo)(luo)相(xiang)對比較復(fu)雜，存在多個功能單一的網(wang)(wang)絡(luo)(luo)。主(zhu)要有(you)外(wai)網(wang)(wang)、MES網(wang)(wang)、ATM、ERP網(wang)(wang)。少數用戶可訪問(wen) Internet，外(wai)網(wang)(wang)由(you)鞍鋼專線100M接入(ru)，與其他網(wang)(wang)相(xiang)互(hu)獨立；MES網(wang)(wang)承(cheng)載MES系(xi)(xi)統、點(dian)檢(jian)、掃(sao)描(miao)、共享平臺、化(hua)檢(jian)驗、制簽等應(ying)用；ATM網(wang)(wang)承(cheng)載安環、調度系(xi)(xi)統、人力資源(yuan)、股份OA等應(ying)用；ERP網(wang)(wang)主(zhu)要承(cheng)載ERP系(xi)(xi)統、SAP（設備、財務(wu)）系(xi)(xi)統。