“兩(liang)化(hua)(hua)(hua)”融(rong)合是信息(xi)化(hua)(hua)(hua)和工業化(hua)(hua)(hua)的(de)結合。多年(nian)來，一直(zhi)以企業資源計劃 ERP系(xi)統為核(he)心的(de)經營管理平(ping)臺；以制(zhi)造執(zhi)行系(xi)統MES為基(ji)礎(chu)的(de)生產(chan)運行管理平(ping)臺；以信息(xi)基(ji)礎(chu)設(she)施為主(zhu)體(ti)的(de)信息(xi)系(xi)統運行保障平(ping)臺。三(san)大平(ping)臺的(de)建成和應(ying)用，標志著企業在信息(xi)化(hua)(hua)(hua)和工業化(hua)(hua)(hua)融(rong)合方面(mian)已(yi)經取得(de)了初步成效(xiao)。

  目前，鞍鋼無縫不銹鋼管廠已經建成了ERP、MES、SAP等系統，主要生產工序已實現了PLC、DCS等系統的控制；實現了生產制造過程、經營管理信息化、數字化，基本達到了“工業3.0”的主要指標，為下一步建設智能工廠、智能制造奠定了堅實基礎。

  基于現(xian)場生產(chan)設(she)備自動化(hua)(hua)(hua)和(he)(he)管理信息(xi)化(hua)(hua)(hua)的(de)現(xian)狀(zhuang)，按照(zhao)“計(ji)劃排(pai)產(chan)智(zhi)能(neng)(neng)(neng)化(hua)(hua)(hua)、生產(chan)過(guo)程協同智(zhi)能(neng)(neng)(neng)化(hua)(hua)(hua)、設(she)備互聯互通智(zhi)能(neng)(neng)(neng)化(hua)(hua)(hua)、生產(chan)資源管控智(zhi)能(neng)(neng)(neng)化(hua)(hua)(hua)、質(zhi)量過(guo)程控制智(zhi)能(neng)(neng)(neng)化(hua)(hua)(hua)、決策支持智(zhi)能(neng)(neng)(neng)化(hua)(hua)(hua)”的(de)標準，開展“智(zhi)能(neng)(neng)(neng)工廠”的(de)設(she)計(ji)和(he)(he)實施工作(zuo)，實現(xian)“提升效率、減少人員、穩定生產(chan)、提高(gao)質(zhi)量”的(de)目標。

 （1）基礎(chu)(chu)自(zi)動化(hua)(hua) 鞍鋼(gang)無縫(feng)不銹鋼(gang)管廠基礎(chu)(chu)自(zi)動化(hua)(hua)系(xi)(xi)(xi)統(tong)(tong)(tong)主(zhu)要由原料鋸切(qie)系(xi)(xi)(xi)統(tong)(tong)(tong)、加熱(re)爐(lu)系(xi)(xi)(xi)統(tong)(tong)(tong)、穿孔機、連軋機系(xi)(xi)(xi)統(tong)(tong)(tong)、脫管機系(xi)(xi)(xi)統(tong)(tong)(tong)、定徑(jing)機系(xi)(xi)(xi)統(tong)(tong)(tong)、冷床系(xi)(xi)(xi)統(tong)(tong)(tong)、排鋸系(xi)(xi)(xi)統(tong)(tong)(tong)、矯(jiao)直系(xi)(xi)(xi)統(tong)(tong)(tong)、探傷機系(xi)(xi)(xi)統(tong)(tong)(tong)、測長稱重(zhong)系(xi)(xi)(xi)統(tong)(tong)(tong)、通徑(jing)機系(xi)(xi)(xi)統(tong)(tong)(tong)、涂油(you)機系(xi)(xi)(xi)統(tong)(tong)(tong)、高壓水除鱗系(xi)(xi)(xi)統(tong)(tong)(tong)、包裝系(xi)(xi)(xi)統(tong)(tong)(tong)及水站、油(you)站、空壓站等輔助系(xi)(xi)(xi)統(tong)(tong)(tong)組成，基礎(chu)(chu)自(zi)動化(hua)(hua)采(cai)用AB、ABB、西門(men)子、Ansaldo公司(si)(si)變頻裝置及美國AVTRON、Ansaldo公司(si)(si)電控設備SPDM整流裝置進行控制，PLC采(cai)用西門(men)子S7-200、S7-300、S7-400、GE9070進行數據(ju)采(cai)集及通訊(xun)，通過工業以(yi)太(tai)網(wang)(wang)、西門(men)子PROFIBUS DP網(wang)(wang)、TPL網(wang)(wang)絡，GENIUS網(wang)(wang)絡數據(ju)傳(chuan)輸。網(wang)(wang)絡通訊(xun)方(fang)式主(zhu)要采(cai)用以(yi)太(tai)網(wang)(wang)和西門(men)子PROFIBUS DP網(wang)(wang)，具有良好的基礎(chu)(chu)條件。

 （2）制(zhi)造執行系統MES（含化檢驗(yan)）接受四級下發的合同(tong)訂(ding)單及質(zhi)量控制(zhi)等信息(xi)，形(xing)成(cheng)(cheng)作業計劃；收集現場的生產實績(ji)信息(xi)并(bing)上傳四級；化檢驗(yan)數(shu)據采(cai)集、完(wan)成(cheng)(cheng)質(zhi)量終(zhong)判，打(da)印標(biao)簽數(shu)據、完(wan)成(cheng)(cheng)裝車作業和發貨；記錄(lu)生產數(shu)據，統計原料、產品(pin)、存貨、成(cheng)(cheng)材(cai)率數(shu)據；工(gong)序成(cheng)(cheng)本分(fen)析(xi)、工(gong)藝質(zhi)量跟蹤、能源消耗分(fen)析(xi)。

 （3）ERP系(xi)統(tong)(tong)(tong) ERP系(xi)統(tong)(tong)(tong)實現訂(ding)(ding)單和(he)物(wu)料的全生(sheng)命周期管理(li)(li)，貫穿了鞍鋼(gang)的銷(xiao)售、質量、生(sheng)產、儲運、結算業務。銷(xiao)售人員(yuan)(yuan)(yuan)通過ERP系(xi)統(tong)(tong)(tong)簽訂(ding)(ding)銷(xiao)售訂(ding)(ding)單，系(xi)統(tong)(tong)(tong)自動進(jin)行(xing)質量設計(ji)；計(ji)劃(hua)員(yuan)(yuan)(yuan)通過ERP系(xi)統(tong)(tong)(tong)下發生(sheng)產訂(ding)(ding)單和(he)生(sheng)產計(ji)劃(hua)給MES，系(xi)統(tong)(tong)(tong)自動接收生(sheng)產實績(ji)；發貨人員(yuan)(yuan)(yuan)通過ERP系(xi)統(tong)(tong)(tong)進(jin)行(xing)物(wu)料繳(jiao)庫(ku)管理(li)(li)，編制(zhi)運輸計(ji)劃(hua)，進(jin)行(xing)物(wu)料出庫(ku)及轉庫(ku)管理(li)(li)；最終(zhong)結算人員(yuan)(yuan)(yuan)通過ERP系(xi)統(tong)(tong)(tong)進(jin)行(xing)開票結算管理(li)(li)。

 （4）信息化網(wang)(wang)(wang)絡(luo)系(xi)統(tong) 鞍鋼(gang)無(wu)縫不銹鋼(gang)管廠(chang)現有信息化相(xiang)關網(wang)(wang)(wang)絡(luo)相(xiang)對(dui)比較復雜，存在多個(ge)功(gong)能單一的網(wang)(wang)(wang)絡(luo)。主(zhu)(zhu)要有外網(wang)(wang)(wang)、MES網(wang)(wang)(wang)、ATM、ERP網(wang)(wang)(wang)。少數用戶可(ke)訪問 Internet，外網(wang)(wang)(wang)由鞍鋼(gang)專線100M接(jie)入，與其他(ta)網(wang)(wang)(wang)相(xiang)互獨(du)立；MES網(wang)(wang)(wang)承(cheng)載MES系(xi)統(tong)、點(dian)檢、掃描、共享平臺、化檢驗、制簽等(deng)應用；ATM網(wang)(wang)(wang)承(cheng)載安環、調度系(xi)統(tong)、人(ren)力(li)資(zi)源、股份OA等(deng)應用；ERP網(wang)(wang)(wang)主(zhu)(zhu)要承(cheng)載ERP系(xi)統(tong)、SAP（設(she)備、財務）系(xi)統(tong)。