不銹鋼無縫鋼管因其制造工藝不同,又分為熱軋(擠壓)不銹鋼無縫(feng)管和冷拔(軋)不銹鋼無縫管兩種。冷拔(軋)管又分為圓形管和異形管兩種。
工(gong)(gong)藝(yi)流(liu)(liu)程:①. 熱軋(ya)(擠(ji)壓(ya)(ya))無(wu)(wu)縫(feng)鋼(gang)管(guan)生(sheng)(sheng)產(chan)(chan)工(gong)(gong)藝(yi):生(sheng)(sheng)產(chan)(chan)圓管(guan)坯(pi)(pi)→加熱→穿(chuan)孔(kong)→三輥斜軋(ya)、連軋(ya)或(huo)擠(ji)壓(ya)(ya)→脫管(guan)→定(ding)徑(jing)(或(huo)減徑(jing))→冷卻→矯直(zhi)→水(shui)壓(ya)(ya)試驗(或(huo)探傷(shang))→標記→入庫(ku)。②. 冷拔(ba)(軋(ya))無(wu)(wu)縫(feng)鋼(gang)管(guan)生(sheng)(sheng)產(chan)(chan)工(gong)(gong)藝(yi):圓管(guan)坯(pi)(pi)→加熱→穿(chuan)孔(kong)→打頭→退(tui)火(huo)→酸洗(xi)→涂(tu)油(鍍銅)→多道次冷拔(ba)(冷軋(ya))→坯(pi)(pi)管(guan)→熱處理→矯直(zhi)→水(shui)壓(ya)(ya)試驗(探傷(shang))→標記→入庫(ku)。無(wu)(wu)縫(feng)鋼(gang)管(guan)生(sheng)(sheng)產(chan)(chan)工(gong)(gong)藝(yi)流(liu)(liu)程參見(jian)圖4.2.1和圖4.2.2。
筆者(zhe)到浙江至德(de)鋼業(ye)有限公司不銹(xiu)鋼無(wu)縫(feng)鋼管廠調(diao)研,僅(jin)在生產圓管坯煉(lian)爐內加入其他金屬(shu)元素環節是半(ban)人工操(cao)作,各生產過程基本是計算機(ji)自(zi)動化操(cao)作,質量、安全(quan)、效率全(quan)面提升。