不銹(xiu)鋼管道分支處補強(qiang)(qiang)方式的選(xuan)擇,一般是通過定性(xing)分析和定量計算相結(jie)合(he)的方式來(lai)確(que)定。定量計算的詳細講述見本書第三章中支管連接形式的選(xuan)用與強(qiang)(qiang)度計算工(gong)程(cheng)應用。


 1. 分支(zhi)管(guan)(guan)連接方式的選用,主(zhu)要根據管(guan)(guan)道的設(she)(she)計(ji)(ji)溫度、設(she)(she)計(ji)(ji)壓力、腐蝕余量等設(she)(she)計(ji)(ji)條件確定。分支(zhi)的方法基本為兩(liang)種,對于低壓大直(zhi)徑管(guan)(guan)則(ze)直(zhi)接把分支(zhi)管(guan)(guan)焊于主(zhu)管(guan)(guan)上;其(qi)他多數是利用分支(zhi)管(guan)(guan)件進(jin)行分支(zhi)。


   ①. 當(dang)從主管(guan)引出支(zhi)(zhi)(zhi)管(guan),支(zhi)(zhi)(zhi)管(guan)直(zhi)(zhi)徑(jing)(jing)與(yu)主管(guan)直(zhi)(zhi)徑(jing)(jing)的比(bi)值大于(yu)(yu)等(deng)于(yu)(yu)0.5時(shi)(shi),采用異(yi)徑(jing)(jing)三通(tong)或等(deng)徑(jing)(jing)三通(tong);當(dang)主支(zhi)(zhi)(zhi)管(guan)為(wei)等(deng)徑(jing)(jing)時(shi)(shi),應采用三通(tong)。GB 50316規定:公稱(cheng)壓(ya)力大于(yu)(yu)或等(deng)于(yu)(yu)10MPa的管(guan)道,主支(zhi)(zhi)(zhi)管(guan)為(wei)異(yi)徑(jing)(jing)時(shi)(shi),不宜采用焊接支(zhi)(zhi)(zhi)管(guan),宜采用三通(tong)或在主管(guan)上開孔并焊接支(zhi)(zhi)(zhi)管(guan)臺(tai)。當(dang)主管(guan)直(zhi)(zhi)徑(jing)(jing)大于(yu)(yu)DN65而支(zhi)(zhi)(zhi)管(guan)直(zhi)(zhi)徑(jing)(jing)為(wei)DN40和以下(xia)時(shi)(shi),根(gen)據(ju)設計壓(ya)力的大小,采用支(zhi)(zhi)(zhi)管(guan)臺(tai)或半管(guan)接頭(tou)。

 

     有(you)的(de)規范(fan)規定,一(yi)(yi)般主管尺寸的(de)一(yi)(yi)半(ban)并降低兩個尺寸系列(lie),就(jiu)沒有(you)三通可(ke)(ke)供使(shi)用了(le),如主管為(wei)12”,標準三通一(yi)(yi)般可(ke)(ke)做到5"(不常用的(de)口徑),再低就(jiu)沒有(you)三通可(ke)(ke)供選用了(le)。


   ②. 普(pu)通無腐蝕性的(de)(de)低溫介質(如LNG),在(zai)(zai)中、低壓條(tiao)件下(一(yi)般不(bu)大于9MPa),小尺(chi)寸(cun)(cun)的(de)(de)分支(≤2”),選用半管(guan)接(jie)頭(half coupling),在(zai)(zai)高壓條(tiao)件下(一(yi)般大于9MPa),小尺(chi)寸(cun)(cun)的(de)(de)分支(≤2")選用對焊支管(guan)座(weldolet)。


   ③. 普(pu)通無腐(fu)蝕性的低溫介質(如LNG),在(zai)中、低壓(ya)條件(jian)下(一(yi)般(ban)<6MPa),大尺寸的分(fen)支(>2”),選用補強(qiang)板連(lian)接(reinforcing pad);在(zai)高壓(ya)條件(jian)下(一(yi)般(ban)大于6MPa),大尺寸的分(fen)支(>2”)選用對焊支管座(zuo)(Weldolet)。


   ④. 等(deng)級表中低溫管道的分支(zhi)形(xing)(xing)式(shi)主要(yao)包括標(biao)準(zhun)三(san)通、半管接(jie)頭、對焊支(zhi)管座(zuo)、補強板連接(jie)、直接(jie)開口(較少)等(deng)形(xing)(xing)式(shi)。


   ⑤. 其他(ta)工況支管(guan)連(lian)接方式(shi)的(de)選用:


      a. 主(zhu)管(guan)直徑(jing)小(xiao)于DN50時,支(zhi)管(guan)小(xiao)于主(zhu)管(guan),則用(yong)異徑(jing)三通或等徑(jing)三通加(jia)異徑(jing)短(duan)管(guan)。


      b. 設(she)(she)計壓力等于(yu)(yu)或(huo)(huo)大于(yu)(yu)2.0MPa、設(she)(she)計溫度超過250℃以及支(zhi)管(guan)與(yu)主管(guan)公(gong)稱(cheng)直(zhi)徑(jing)(jing)之比大于(yu)(yu)0.8,或(huo)(huo)承受(shou)機械振動、壓力脈動和溫度急劇變化的管(guan)道分支(zhi),應(ying)(ying)采(cai)用(yong)等徑(jing)(jing)異徑(jing)(jing)三通(tong)(tong);公(gong)稱(cheng)直(zhi)徑(jing)(jing)小于(yu)(yu)或(huo)(huo)等于(yu)(yu)40mm的管(guan)道,應(ying)(ying)采(cai)用(yong)承插焊(han)(han)(或(huo)(huo)螺紋)鍛制三通(tong)(tong);公(gong)稱(cheng)直(zhi)徑(jing)(jing)等于(yu)(yu)或(huo)(huo)大于(yu)(yu)50mm的管(guan)道,應(ying)(ying)采(cai)用(yong)對焊(han)(han)三通(tong)(tong)、對焊(han)(han)加強管(guan)接(jie)頭(對焊(han)(han)支(zhi)管(guan)臺)或(huo)(huo)嵌入式(鞍形(xing))支(zhi)管(guan)接(jie)頭。


      c. 支(zhi)管(guan)(guan)(guan)(guan)(guan)通過加強管(guan)(guan)(guan)(guan)(guan)接頭(支(zhi)管(guan)(guan)(guan)(guan)(guan)臺(tai))與主(zhu)管(guan)(guan)(guan)(guan)(guan)連(lian)接是指(zhi)將一個(ge)螺紋(wen)、承插(cha)焊或對焊的(de)管(guan)(guan)(guan)(guan)(guan)接頭或半管(guan)(guan)(guan)(guan)(guan)接頭(支(zhi)管(guan)(guan)(guan)(guan)(guan)臺(tai))直(zhi)接焊于(yu)主(zhu)管(guan)(guan)(guan)(guan)(guan)上而制(zhi)成,螺紋(wen)、承插(cha)焊支(zhi)管(guan)(guan)(guan)(guan)(guan)臺(tai)用于(yu)直(zhi)徑≤DN40(NPS1 1/2)的(de)支(zhi)管(guan)(guan)(guan)(guan)(guan)連(lian)接。螺紋(wen)、承插(cha)焊支(zhi)管(guan)(guan)(guan)(guan)(guan)臺(tai)在任何情(qing)況下其(qi)額定等(deng)級應(ying)大于(yu)等(deng)于(yu)2000lb。


      d. 其(qi)他支(zhi)管(guan)(guan)(guan)連接(jie)(jie)可用(yong)直接(jie)(jie)焊(han)接(jie)(jie),但必須經校(xiao)核后明確(que)是否增加補強。直接(jie)(jie)焊(han)接(jie)(jie)在主管(guan)(guan)(guan)上的(de)支(zhi)管(guan)(guan)(guan)連接(jie)(jie),不(bu)宜用(yong)于(yu)有機械振動、壓力脈(mo)動和溫度急劇變化(hua)的(de)部位及設計溫度超過425℃的(de)管(guan)(guan)(guan)道,當支(zhi)管(guan)(guan)(guan)連接(jie)(jie)處承受由于(yu)支(zhi)管(guan)(guan)(guan)熱變形,外荷載及支(zhi)架位移等引起(qi)的(de)應(ying)力時(shi),應(ying)對(dui)附加荷載在支(zhi)管(guan)(guan)(guan)連接(jie)(jie)處產生(sheng)的(de)影響進行分析并采取必要的(de)加強措施。


   ⑥. 依據管道(dao)等(deng)級中已(yi)經(jing)確(que)定的(de)法(fa)蘭(lan)壓力等(deng)級或公稱壓力來選用支(zhi)管連(lian)接件(jian)。


   一般(ban),當法蘭的(de)公(gong)(gong)稱(cheng)壓(ya)力(li)(li)公(gong)(gong)稱(cheng)壓(ya)力(li)(li)≤2.5MPa(磅級系(xi)列≤150lb)時,綜合考(kao)慮(lv)其他(ta)工況后,支管(guan)可直接焊(han)(han)接在主管(guan)上(shang);當公(gong)(gong)稱(cheng)壓(ya)力(li)(li)≥4.0MPa(磅級系(xi)列公(gong)(gong)稱(cheng)壓(ya)力(li)(li)≥300lb)時,則根(gen)據主管(guan)支管(guan)公(gong)(gong)稱(cheng)直徑的(de)不同按對焊(han)(han)三(san)通(tong)、對焊(han)(han)加強管(guan)接頭(tou)、承(cheng)插(cha)焊(han)(han)或螺紋(wen)連接三(san)通(tong)、承(cheng)插(cha)焊(han)(han)或螺紋(wen)加強管(guan)接頭(tou)的(de)順序選用。


 2. 管(guan)件壁厚(hou)


   在確定支管(guan)(guan)(guan)(guan)連(lian)接(jie)件(jian)(jian)(jian)(jian)的(de)管(guan)(guan)(guan)(guan)子(zi)(zi)(zi)表(biao)(biao)號(hao)(hao)時(shi),應根據管(guan)(guan)(guan)(guan)子(zi)(zi)(zi)與(yu)(yu)管(guan)(guan)(guan)(guan)件(jian)(jian)(jian)(jian)等強度的(de)原則以及管(guan)(guan)(guan)(guan)件(jian)(jian)(jian)(jian)與(yu)(yu)管(guan)(guan)(guan)(guan)子(zi)(zi)(zi)連(lian)接(jie)方式而(er)定。例(li)如(ru),當管(guan)(guan)(guan)(guan)子(zi)(zi)(zi)與(yu)(yu)管(guan)(guan)(guan)(guan)件(jian)(jian)(jian)(jian)采(cai)用對焊(han)連(lian)接(jie)時(shi),管(guan)(guan)(guan)(guan)子(zi)(zi)(zi)與(yu)(yu)管(guan)(guan)(guan)(guan)件(jian)(jian)(jian)(jian)的(de)管(guan)(guan)(guan)(guan)子(zi)(zi)(zi)表(biao)(biao)號(hao)(hao)應一致(zhi);而(er)當管(guan)(guan)(guan)(guan)子(zi)(zi)(zi)與(yu)(yu)管(guan)(guan)(guan)(guan)件(jian)(jian)(jian)(jian)采(cai)用承插(cha)(cha)焊(han)或螺紋連(lian)接(jie)時(shi),標(biao)準的(de)承插(cha)(cha)焊(han)和螺紋管(guan)(guan)(guan)(guan)件(jian)(jian)(jian)(jian)的(de)管(guan)(guan)(guan)(guan)子(zi)(zi)(zi)表(biao)(biao)號(hao)(hao)只有Sch80、Sch60、XXS,最低的(de)管(guan)(guan)(guan)(guan)子(zi)(zi)(zi)表(biao)(biao)號(hao)(hao)就(jiu)(jiu)是(shi)Sch80,也就(jiu)(jiu)是(shi)說只要當承插(cha)(cha)焊(han)或螺紋管(guan)(guan)(guan)(guan)件(jian)(jian)(jian)(jian)所(suo)連(lian)接(jie)的(de)管(guan)(guan)(guan)(guan)子(zi)(zi)(zi)表(biao)(biao)號(hao)(hao)不大(da)于(yu)Sch80時(shi),承插(cha)(cha)焊(han)或螺紋管(guan)(guan)(guan)(guan)件(jian)(jian)(jian)(jian)的(de)管(guan)(guan)(guan)(guan)子(zi)(zi)(zi)表(biao)(biao)號(hao)(hao)就(jiu)(jiu)選Sch80。而(er)當所(suo)連(lian)接(jie)的(de)管(guan)(guan)(guan)(guan)子(zi)(zi)(zi)表(biao)(biao)號(hao)(hao)大(da)于(yu)Sch80時(shi),承插(cha)(cha)焊(han)或螺紋管(guan)(guan)(guan)(guan)件(jian)(jian)(jian)(jian)的(de)管(guan)(guan)(guan)(guan)子(zi)(zi)(zi)表(biao)(biao)號(hao)(hao)就(jiu)(jiu)選Sch60或XXS。


   當(dang)對焊三(san)通(tong)主管(guan)(guan)(guan)、支管(guan)(guan)(guan)所連接的(de)(de)管(guan)(guan)(guan)子(zi)的(de)(de)管(guan)(guan)(guan)子(zi)表號(hao)(hao)不同時,應注意三(san)通(tong)主管(guan)(guan)(guan)、支管(guan)(guan)(guan)端部(bu)的(de)(de)管(guan)(guan)(guan)子(zi)表號(hao)(hao)應分別(bie)與(yu)其所連接的(de)(de)管(guan)(guan)(guan)子(zi)的(de)(de)管(guan)(guan)(guan)子(zi)表號(hao)(hao)相同,這樣就非常(chang)方便管(guan)(guan)(guan)道施工,管(guan)(guan)(guan)件不必(bi)現場(chang)再打坡口。


 3. 支(zhi)管(guan)直接焊于(yu)主(zhu)管(guan)的補強(qiang)計算(suan)


    GB/T 20801、SH/T 3059、GB 50316 等規范與(yu)ASME B31.3關于面積補強法的計算(suan)基(ji)本(ben)相同(tong)。


 4. 分(fen)支管(guan)與主管(guan)連接的管(guan)件選(xuan)擇(ze)參見表4.6.8。


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