球罐(球形儲罐)由球罐本體、支(zhi)座(zuo)及附件組(zu)成,如(ru)圖12.10所示。
1. 球罐(guan)本體
球(qiu)(qiu)罐本體(ti)(ti)是球(qiu)(qiu)罐結構(gou)的主體(ti)(ti),它是球(qiu)(qiu)罐儲存物料并(bing)承(cheng)受物料工作壓(ya)力和液體(ti)(ti)靜壓(ya)力的構(gou)件。球(qiu)(qiu)罐本體(ti)(ti)是由許多塊球(qiu)(qiu)殼板(ban)拼焊(han)而成的一個球(qiu)(qiu)形(xing)容器。由于球(qiu)(qiu)罐直徑大小(xiao)不(bu)同(tong),球(qiu)(qiu)殼板(ban)的數量也不(bu)一樣。球(qiu)(qiu)殼體(ti)(ti)常(chang)用的有(you)橘瓣式(shi)(shi)和混合式(shi)(shi)兩種結構(gou),見(jian)圖12.11。
球(qiu)殼板(ban)為標(biao)準球(qiu)形,一般由容器制(zhi)造廠根(gen)據設計(ji)圖紙進(jin)行壓制(zhi)。壓制(zhi)方法有熱(re)(re)(re)壓和冷壓兩種。熱(re)(re)(re)壓是(shi)將鋼板(ban)置于加熱(re)(re)(re)爐中加熱(re)(re)(re)至750~800℃,然(ran)后放在模具上進(jin)行壓制(zhi)。對(dui)于調質和正(zheng)火(huo)供(gong)貨的鋼板(ban),為保持(chi)鋼板(ban)原
有的(de)力(li)學(xue)性(xing)能,應進行(xing)冷壓(ya)(ya)成形(xing)。冷壓(ya)(ya)是(shi)將鋼(gang)板置于(yu)模具上用壓(ya)(ya)力(li)機通過(guo)模頭對(dui)鋼(gang)板施(shi)以壓(ya)(ya)力(li)使鋼(gang)板應力(li)超過(guo)屈服強(qiang)度(du)極限而變形(xing)。不論是(shi)熱壓(ya)(ya)和(he)冷壓(ya)(ya),球殼板周邊均應留有余量,便(bian)于(yu)檢(jian)驗尺寸、劃線切割(ge)和(he)開坡(po)口。球殼板經檢(jian)查合(he)格后,在(zai)制造(zao)廠還(huan)應進行(xing)預組裝,然后對(dui)每塊球殼板編號,發送(song)施(shi)工現場。
2. 支座
支(zhi)(zhi)(zhi)(zhi)座(zuo)是用(yong)于支(zhi)(zhi)(zhi)(zhi)承(cheng)球(qiu)罐(guan)本體、附件、儲存物(wu)料重(zhong)量(liang)及承(cheng)受風載、地(di)震力(li)等自然力(li)的(de)結構(gou)部件。支(zhi)(zhi)(zhi)(zhi)座(zuo)多采用(yong)與球(qiu)罐(guan)赤(chi)(chi)道板正(zheng)切的(de)柱(zhu)式支(zhi)(zhi)(zhi)(zhi)座(zuo),也(ye)稱球(qiu)罐(guan)支(zhi)(zhi)(zhi)(zhi)柱(zhu)。球(qiu)罐(guan)支(zhi)(zhi)(zhi)(zhi)柱(zhu)一般用(yong)鋼管(guan)制成(cheng),支(zhi)(zhi)(zhi)(zhi)柱(zhu)數量(liang)通(tong)常(chang)為赤(chi)(chi)道板數量(liang)的(de)一半。支(zhi)(zhi)(zhi)(zhi)柱(zhu)間(jian)有拉桿,使其支(zhi)(zhi)(zhi)(zhi)承(cheng)連成(cheng)整體。支(zhi)(zhi)(zhi)(zhi)柱(zhu)通(tong)過柱(zhu)腳(jiao)板用(yong)地(di)腳(jiao)螺栓固定在基礎上。除赤(chi)(chi)道正(zheng)切式支(zhi)(zhi)(zhi)(zhi)座(zuo)外,還(huan)有V形柱(zhu)式支(zhi)(zhi)(zhi)(zhi)座(zuo)、裙式支(zhi)(zhi)(zhi)(zhi)座(zuo)、半埋式支(zhi)(zhi)(zhi)(zhi)座(zuo)等,但用(yong)得較少。
3. 附件
①. 梯(ti)子(zi)平臺
為了檢查、維(wei)(wei)護和(he)操(cao)作,球(qiu)罐(guan)(guan)(guan)上(shang)均(jun)設(she)(she)置(zhi)(zhi)有頂(ding)(ding)部(bu)(bu)(bu)(bu)(bu)平(ping)臺(tai)(tai)和(he)中(zhong)間(jian)平(ping)臺(tai)(tai)。頂(ding)(ding)部(bu)(bu)(bu)(bu)(bu)平(ping)臺(tai)(tai)是工(gong)藝操(cao)作平(ping)臺(tai)(tai),球(qiu)罐(guan)(guan)(guan)上(shang)的工(gong)藝接管、人孔、儀(yi)表等大部(bu)(bu)(bu)(bu)(bu)分(fen)設(she)(she)置(zhi)(zhi)在球(qiu)罐(guan)(guan)(guan)頂(ding)(ding)部(bu)(bu)(bu)(bu)(bu)的極板上(shang)。中(zhong)間(jian)平(ping)臺(tai)(tai)是為了操(cao)作人員(yuan)上(shang)下頂(ding)(ding)部(bu)(bu)(bu)(bu)(bu)平(ping)臺(tai)(tai)時中(zhong)間(jian)休息或(huo)作為檢查球(qiu)罐(guan)(guan)(guan)赤道(dao)部(bu)(bu)(bu)(bu)(bu)位(wei)而設(she)(she)置(zhi)(zhi)的,很多工(gong)程(cheng)僅(jin)設(she)(she)置(zhi)(zhi)小(xiao)的中(zhong)間(jian)休息平(ping)臺(tai)(tai),而不設(she)(she)置(zhi)(zhi)環繞球(qiu)罐(guan)(guan)(guan)赤道(dao)的大平(ping)臺(tai)(tai)。有的球(qiu)罐(guan)(guan)(guan)為便于內(nei)部(bu)(bu)(bu)(bu)(bu)檢查和(he)維(wei)(wei)護,設(she)(she)置(zhi)(zhi)有內(nei)部(bu)(bu)(bu)(bu)(bu)轉梯,該轉梯可(ke)以旋轉,可(ke)轉到(dao)球(qiu)罐(guan)(guan)(guan)內(nei)部(bu)(bu)(bu)(bu)(bu)的任何部(bu)(bu)(bu)(bu)(bu)位(wei)。
②. 人孔和接(jie)管
人(ren)孔(kong)是(shi)為了檢修(xiu)人(ren)員(yuan)進出球(qiu)罐進行檢查和(he)維(wei)修(xiu)而設置(zhi)的,同時(shi)也用(yong)(yong)于(yu)現場(chang)組裝焊接(jie)球(qiu)罐時(shi)通風、進行熱處理、安(an)裝燃燒器(qi)和(he)煙氣排出等用(yong)(yong),人(ren)孔(kong)大(da)小一般選用(yong)(yong)DN500。根據(ju)需(xu)要,球(qiu)罐還裝有各種接(jie)管。
③. 噴淋裝置
噴淋裝(zhuang)置的作用如下:
a. 對(dui)球罐(guan)(guan)起冷卻作用。噴(pen)淋裝(zhuang)置裝(zhuang)在球罐(guan)(guan)的(de)上部(bu),通水時(shi),冷卻水從環管或堰流出,沿球罐(guan)(guan)壁(bi)流下,起到冷卻介質的(de)作用。
b. 消(xiao)防作用。在(zai)球罐不(bu)同(tong)高度,離球罐外壁(bi)一(yi)定距離裝環形管,環形管每隔(ge)一(yi)段距離裝一(yi)個(ge)噴(pen)(pen)頭,當球罐失(shi)火(自身或相鄰)時,即可通(tong)過噴(pen)(pen)頭噴(pen)(pen)灑(sa)滅火介質(一(yi)般為高壓(ya)水,通(tong)過噴(pen)(pen)頭后形成(cheng)霧狀)進行(xing)滅火或隔(ge)熱。
④. 隔(ge)熱和(he)保冷設施。隔(ge)熱和(he)保冷是為(wei)了保證(zheng)介(jie)質的(de)一定溫(wen)度,根據(ju)不同的(de)介(jie)質和(he)要求而定。
⑤. 液位計。用于觀(guan)測球罐內(nei)液位。
⑥. 壓(ya)力(li)(li)表。為了測量球罐(guan)內的(de)壓(ya)力(li)(li),一般在球罐(guan)的(de)上(shang)部和(he)下部各裝(zhuang)一塊壓(ya)力(li)(li)表。