工業管道伴熱(re)方式主要有以下幾種:
1. 內伴(ban)熱管伴(ban)熱
伴熱管(guan)(guan)安裝(zhuang)在工藝管(guan)(guan)道內(nei)部(bu),伴熱介質釋放出來的(de)熱量,全部(bu)用(yong)于補充主管(guan)(guan)內(nei)介質的(de)熱損失(shi)。這種方式的(de)特點如(ru)下。
①. 熱效率高,用蒸(zheng)汽作為熱源時,與(yu)外伴熱管比較,可(ke)以節省15%~25%的蒸(zheng)汽耗量。
②. 內伴熱(re)管(guan)的(de)外(wai)側傳熱(re)系數與主(zhu)管(guan)內介質(zhi)的(de)流速、黏(nian)度有關。
③. 由于(yu)它(ta)安裝在(zai)工(gong)藝管(guan)道內部(bu),所以伴熱(re)管(guan)的(de)(de)管(guan)壁加厚。無(wu)縫鋼管(guan)的(de)(de)自然長度(du)一般為8~13m,伴熱(re)管(guan)的(de)(de)焊縫又不允許留(liu)在(zai)工(gong)藝管(guan)道內部(bu),因此彎(wan)管(guan)的(de)(de)數量(liang)大(da)大(da)增多(duo),施工(gong)工(gong)程量(liang)隨之加大(da)。
④. 伴(ban)熱(re)管(guan)的熱(re)變形問題應予(yu)考慮(lv),否則將引起伴(ban)熱(re)管(guan)脹裂事故,既影響產品(pin)質量,又要停(ting)產檢修。
⑤. 這種結構形式不(bu)能用于輸送有腐蝕性及熱敏性介(jie)質的管道。
2. 外伴熱管伴熱(圖13.1)
伴(ban)(ban)(ban)(ban)熱(re)(re)(re)介質一(yi)般有蒸汽和(he)熱(re)(re)(re)水(shui)兩種。伴(ban)(ban)(ban)(ban)熱(re)(re)(re)管(guan)(guan)放出的(de)(de)(de)熱(re)(re)(re)量,一(yi)部(bu)分(fen)(fen)補充主(zhu)管(guan)(guan)(或稱被伴(ban)(ban)(ban)(ban)管(guan)(guan))內介質的(de)(de)(de)熱(re)(re)(re)損(sun)失(shi),另一(yi)部(bu)分(fen)(fen)通過保溫層散失(shi)到四周大氣(qi)中(zhong)。在硬質圓形(xing)(xing)保溫預制管(guan)(guan)殼中(zhong),主(zhu)管(guan)(guan)與(yu)伴(ban)(ban)(ban)(ban)熱(re)(re)(re)管(guan)(guan)之間(jian)有一(yi)最大的(de)(de)(de)保溫空間(jian),也就是伴(ban)(ban)(ban)(ban)熱(re)(re)(re)管(guan)(guan)放出的(de)(de)(de)熱(re)(re)(re)量,幾乎全部(bu)代替主(zhu)管(guan)(guan)的(de)(de)(de)熱(re)(re)(re)損(sun)失(shi),因而這種形(xing)(xing)式的(de)(de)(de)伴(ban)(ban)(ban)(ban)熱(re)(re)(re)保溫結構,熱(re)(re)(re)源的(de)(de)(de)耗量是最省的(de)(de)(de)。有的(de)(de)(de)伴(ban)(ban)(ban)(ban)熱(re)(re)(re)管(guan)(guan)采用(yong)傳熱(re)(re)(re)系數大的(de)(de)(de)伴(ban)(ban)(ban)(ban)熱(re)(re)(re)膠泥,填充在常規的(de)(de)(de)外伴(ban)(ban)(ban)(ban)熱(re)(re)(re)管(guan)(guan)與(yu)主(zhu)管(guan)(guan)之間(jian),使它(ta)們形(xing)(xing)成一(yi)個連續(xu)式的(de)(de)(de)熱(re)(re)(re)結合體,可以(yi)提高伴(ban)(ban)(ban)(ban)熱(re)(re)(re)的(de)(de)(de)效率。

外伴(ban)熱管伴(ban)熱的(de)特點如下:
①. 適(shi)應范圍廣,一般操作溫度在150℃以下的工藝(yi)管道(dao)都可以采(cai)(cai)用(yong)(yong)(yong)。輸(shu)送有(you)腐蝕(shi)性或熱(re)敏性介質的管道(dao),不能用(yong)(yong)(yong)內伴(ban)(ban)熱(re)及夾套伴(ban)(ban)熱(re),但(dan)對于常規的外伴(ban)(ban)熱(re)管,只要在主(zhu)管與伴(ban)(ban)熱(re)管之(zhi)間(jian)用(yong)(yong)(yong)石棉(mian)板隔(ge)熱(re)后,仍可采(cai)(cai)用(yong)(yong)(yong)。
②. 施工、生產(chan)管理(li)及檢(jian)修都比較方便(bian)。伴熱管損壞后,可(ke)以及時修理(li),既不影響生產(chan),又不會出(chu)現(xian)質(zhi)量事故。
3. 夾套伴熱
夾(jia)套(tao)伴熱管(guan)(guan)(guan)(guan)(guan)即在工藝(yi)管(guan)(guan)(guan)(guan)(guan)線的外面安裝(zhuang)一套(tao)管(guan)(guan)(guan)(guan)(guan),類似(si)套(tao)管(guan)(guan)(guan)(guan)(guan)式換(huan)熱器進行換(huan)熱。只要(yao)(yao)伴熱介(jie)質(zhi)溫度與內管(guan)(guan)(guan)(guan)(guan)介(jie)質(zhi)的溫度相同或略高(gao)一些,就能維持內管(guan)(guan)(guan)(guan)(guan)介(jie)質(zhi)的溫度,這(zhe)時蒸汽(qi)消耗(hao)量只要(yao)(yao)滿足本身的熱損(sun)失,因而伴熱效(xiao)率是比較高(gao)的。夾(jia)套(tao)管(guan)(guan)(guan)(guan)(guan)伴熱耗(hao)鋼量大,施工工程亦(yi)大。但(dan)它能應用于(yu)外伴熱管(guan)(guan)(guan)(guan)(guan)不(bu)能滿足工藝(yi)要(yao)(yao)求的介(jie)質(zhi)管(guan)(guan)(guan)(guan)(guan)道。如石化企業中輸送高(gao)凝固點,高(gao)熔點介(jie)質(zhi)的管(guan)(guan)(guan)(guan)(guan)道,需采用這(zhe)種伴熱方(fang)式。
4. 電伴熱
電伴熱(re)(re)帶安裝在(zai)工藝管道(dao)外部,利(li)用(yong)電阻(zu)(zu)體發熱(re)(re)來補充工藝管道(dao)的散(san)熱(re)(re)損失。采用(yong)電伴熱(re)(re)可以有效利(li)用(yong)能量,有效控制溫度。電伴熱(re)(re)方(fang)式有感(gan)應(ying)加熱(re)(re)法、直接通(tong)電法、電阻(zu)(zu)加熱(re)(re)法等(deng)。

