1. 卷(juan)邊(bian)圈(quan)制作方法(fa)


  如圖2-53所示,將鋼板圈(quan)(quan)置于上(shang)下(xia)凹模之間,內凸模在外力的作(zuo)用下(xia)將鋼板圈(quan)(quan)壓(ya)(ya)成卷(juan)邊(bian)(bian)(bian)(bian)圈(quan)(quan)。施力的機具可采(cai)用液壓(ya)(ya)千斤頂(ding)(ding)。當鋼板厚為3mm時(材質為1Cr18Ni9Ti),100kN(10t)的液壓(ya)(ya)千斤頂(ding)(ding)可制(zhi)作(zuo)公稱(cheng)尺寸DN25mm的卷(juan)邊(bian)(bian)(bian)(bian)圈(quan)(quan);當板厚3.5mm時,500kN(50t)液壓(ya)(ya)千斤頂(ding)(ding)可制(zhi)作(zuo)公稱(cheng)尺寸DN50mm的卷(juan)邊(bian)(bian)(bian)(bian)圈(quan)(quan);當板厚4mm時,1000kN(100t)液壓(ya)(ya)千斤頂(ding)(ding)可制(zhi)作(zuo)公稱(cheng)尺寸DN80mm的卷(juan)邊(bian)(bian)(bian)(bian)圈(quan)(quan)。

圖 53.jpg


在加工鋼板圈時,應使其內徑與管子外徑的比為(1:2.1)~(1:2.2)。



 2. 卷邊短管的制(zhi)作



圖 54.jpg


  短管卷邊可采用(yong)電動卷邊機,其制(zhi)(zhi)作方法如(ru)圖2-54所示(shi)。內模的(de)角(jiao)度a有45°、90°、125°、180°四種。在(zai)管子(zi)上卷邊時(shi),內模(中(zhong)碳鋼(gang)制(zhi)(zhi)成(cheng)(cheng))更換4次,沖(chong)壓(ya)即成(cheng)(cheng)。短管卷邊比(bi)鋼(gang)圈卷邊麻(ma)煩(fan)些(xie),但安裝方便。卷邊圈與(yu)管道(dao)焊接(jie)時(shi),常因焊縫高度較(jiao)大,焊后要進行加工,否(fou)則會造成(cheng)(cheng)卷邊圈與(yu)鋼(gang)法蘭接(jie)觸不緊密的(de)缺(que)陷。