不銹鋼管在輸送流體的使用過程中,只有通過各種各樣管件的連接,才能夠實現管道的互連、互通,發揮管道輸送和流通流體的作用。所以,不銹鋼管件不銹鋼管使用不可缺少的附件,在使用中占有非常重要的地位。


  不銹鋼管件,包括有彎頭(tou)、三通、四通、變徑接(jie)頭(tou)(錐形接(jie)頭(tou))、發蘭、帶(dai)發蘭接(jie)頭(tou)和管卡箍等(deng),如圖11-22所示(shi)。


圖 23.jpg


  這(zhe)些管(guan)件(jian)(jian)(jian)除發蘭(lan)外(wai),都可采用不(bu)銹鋼(gang)(gang)板,經(jing)落料(下(xia)料)壓(ya)制(zhi)成(cheng)型(xing)后,焊(han)接(jie)(jie)而成(cheng)。以(yi)這(zhe)種(zhong)方式(shi)加工的(de)管(guan)件(jian)(jian)(jian)被稱為(wei)壓(ya)制(zhi)成(cheng)型(xing)焊(han)接(jie)(jie)管(guan)件(jian)(jian)(jian)。圖(tu)11-23是壓(ya)制(zhi)成(cheng)型(xing)焊(han)接(jie)(jie)彎頭(tou)的(de)焊(han)接(jie)(jie)過程圖(tu)。用這(zhe)種(zhong)方式(shi)可加工生產(chan)彎頭(tou)、三通、四通、變(bian)徑接(jie)(jie)頭(tou)(錐形(xing)接(jie)(jie)頭(tou))等管(guan)件(jian)(jian)(jian),見(jian)圖(tu)11-24.其最大(da)優點是壁(bi)厚(hou)均勻,焊(han)縫(feng)長度(du)短,使用壽命與鋼(gang)(gang)管(guan)一(yi)致。


  圖(tu)11-25所示是(shi)(shi)各種鋼(gang)(gang)管(guan)與管(guan)件一體化(hua)示意圖(tu)。它是(shi)(shi)原子能發(fa)電的(de)再循環系統管(guan)道(dao)(dao)及主蒸汽(qi)管(guan)道(dao)(dao)等(deng)(deng)處為了減少焊點(dian)、提(ti)高可(ke)靠性(xing)、節省(sheng)檢查作(zuo)業時間而(er)開發(fa)的(de)產品。它是(shi)(shi)由(you)(you)無(wu)縫管(guan)或焊接管(guan)經高頻加(jia)熱彎曲(qu)加(jia)工(gong)(gong)而(er)成(cheng)。如(ru)果用(yong)荒管(guan),在加(jia)熱或常溫條件下,采用(yong)壓制方式加(jia)工(gong)(gong)彎頭(tou),彎頭(tou)背面壁厚會減薄(bo)而(er)影響使用(yong)效果。為了防(fang)止彎頭(tou)的(de)背側(ce)壁減薄(bo),可(ke)采用(yong)特殊形狀的(de)壁厚不(bu)等(deng)(deng)的(de)荒管(guan)進行彎曲(qu)加(jia)工(gong)(gong)。很明顯,其(qi)他一體化(hua)管(guan)件是(shi)(shi)由(you)(you)焊接管(guan)件和鋼(gang)(gang)管(guan)焊接而(er)成(cheng)的(de)。


圖 25.jpg


  隨著不(bu)(bu)銹(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)的發展,在飲用(yong)(yong)(yong)凈水(shui)(shui)、生活飲用(yong)(yong)(yong)水(shui)(shui)、冷(leng)水(shui)(shui)、熱(re)水(shui)(shui)、海水(shui)(shui)、燃氣、醫用(yong)(yong)(yong)氣體等領域都(dou)在采(cai)用(yong)(yong)(yong)不(bu)(bu)銹(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)路。隨之而來不(bu)(bu)銹(xiu)鋼(gang)(gang)(gang)卡壓(ya)(ya)式(shi)管(guan)(guan)(guan)(guan)件(jian)也(ye)得到廣泛應用(yong)(yong)(yong)。為此(ci),管(guan)(guan)(guan)(guan)件(jian)的設(she)計、制造和(he)驗收,也(ye)有了相應的標準(zhun),如GB/T 19288.1-2003(《不(bu)(bu)銹(xiu)鋼(gang)(gang)(gang)卡壓(ya)(ya)式(shi)管(guan)(guan)(guan)(guan)件(jian)》)、GB/T 19228.2-2003(《不(bu)(bu)銹(xiu)鋼(gang)(gang)(gang)卡壓(ya)(ya)式(shi)管(guan)(guan)(guan)(guan)件(jian)連接用(yong)(yong)(yong)薄壁不(bu)(bu)銹(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)》)和(he)CJ/T152-2001(《不(bu)(bu)銹(xiu)鋼(gang)(gang)(gang)卡壓(ya)(ya)式(shi)管(guan)(guan)(guan)(guan)件(jian)》)等。圖11-26是常用(yong)(yong)(yong)不(bu)(bu)銹(xiu)鋼(gang)(gang)(gang)卡壓(ya)(ya)式(shi)管(guan)(guan)(guan)(guan)件(jian)圖。