熔化極氬弧焊是使用熔化電極(焊絲)的氬氣保護電弧焊,簡稱MIG焊,MICMLIt Gas Arc Welding的縮寫。
一、熔化極(ji)氬弧焊的特(te)點
在線亞洲日產一區二區:熔化極氬弧焊的焊接原理如圖5-5所示。熔化極氬弧焊焊接時,焊絲本身既是電極起導電、燃弧的作用,又連續熔化起填充焊縫的作用。因為以氬氣作為保護氣體,因此它不但具有氬弧的特性,還具有以下特點:

1. 生產效率高(gao)
熔(rong)化(hua)(hua)極(ji)氬(ya)弧(hu)(hu)焊(han)(han)與鎢(wu)極(ji)氬(ya)弧(hu)(hu)焊(han)(han)相比,它以焊(han)(han)絲(si)代替非熔(rong)化(hua)(hua)的(de)鎢(wu)極(ji),所以能(neng)夠(gou)承受較大(da)的(de)焊(han)(han)接電(dian)(dian)流,電(dian)(dian)流密(mi)度(du)大(da)大(da)提高。例如(ru),Φ1.6mm的(de)鎢(wu)極(ji),在直流正(zheng)極(ji)性(鎢(wu)極(ji)氬(ya)弧(hu)(hu)焊(han)(han))下最大(da)許(xu)用電(dian)(dian)流為150A,而同樣直徑(Φ1.6mm)的(de)焊(han)(han)絲(si),熔(rong)化(hua)(hua)極(ji)氬(ya)弧(hu)(hu)焊(han)(han)下的(de)焊(han)(han)接電(dian)(dian)流常(chang)達350A。因此,熔(rong)化(hua)(hua)極(ji)氬(ya)弧(hu)(hu)焊(han)(han)電(dian)(dian)弧(hu)(hu)功率大(da),能(neng)量集中,熔(rong)透能(neng)力(li)強,大(da)大(da)提高了(le)焊(han)(han)接生產效(xiao)率。
2. 熔滴過渡形(xing)式(shi)便于控制(zhi)
熔化(hua)極氬弧焊(han)可實(shi)現(xian)不(bu)同的(de)熔滴過(guo)(guo)(guo)渡形式,如短路(lu)過(guo)(guo)(guo)渡、噴射過(guo)(guo)(guo)渡、亞射流過(guo)(guo)(guo)渡和可控脈沖(chong)射流過(guo)(guo)(guo)渡等(deng),所以,可焊(han)接(jie)(jie)的(de)工件厚度范圍較寬,能實(shi)現(xian)各種空間(jian)位置(zhi)或全位置(zhi)的(de)焊(han)接(jie)(jie)。
3. 飛濺少
熔(rong)(rong)(rong)化(hua)(hua)極(ji)氬(ya)(ya)弧焊(han)(han)在(zai)噴射(she)過(guo)渡(du)時(shi)幾乎無飛(fei)(fei)濺(jian),即使(shi)在(zai)短(duan)(duan)路(lu)(lu)過(guo)渡(du)時(shi),與(yu)二(er)(er)氧化(hua)(hua)碳(tan)(tan)焊(han)(han)相(xiang)比(bi)飛(fei)(fei)濺(jian)也很少(shao)。由于(yu)在(zai)氬(ya)(ya)氣中(zhong)(zhong)電(dian)弧的電(dian)場強度比(bi)在(zai)二(er)(er)氧化(hua)(hua)碳(tan)(tan)氣體(ti)中(zhong)(zhong)低,所以(yi)氬(ya)(ya)弧的陽極(ji)斑點容易擴展,并籠罩(zhao)著熔(rong)(rong)(rong)滴(di)的較大面(mian)積,使(shi)熔(rong)(rong)(rong)滴(di)受力(li)均勻(yun)。熔(rong)(rong)(rong)化(hua)(hua)極(ji)氬(ya)(ya)弧焊(han)(han)短(duan)(duan)路(lu)(lu)過(guo)渡(du)時(shi)熔(rong)(rong)(rong)滴(di)與(yu)熔(rong)(rong)(rong)池接觸后,在(zai)熔(rong)(rong)(rong)滴(di)與(yu)熔(rong)(rong)(rong)池間形成小橋,電(dian)磁(ci)力(li)和表(biao)面(mian)張力(li)都促使(shi)熔(rong)(rong)(rong)化(hua)(hua)金屬過(guo)渡(du)到熔(rong)(rong)(rong)池中(zhong)(zhong),有利于(yu)熔(rong)(rong)(rong)滴(di)的短(duan)(duan)路(lu)(lu)過(guo)渡(du)。所以(yi)熔(rong)(rong)(rong)化(hua)(hua)極(ji)氬(ya)(ya)弧焊(han)(han)短(duan)(duan)路(lu)(lu)過(guo)渡(du)焊(han)(han)接時(shi),短(duan)(duan)路(lu)(lu)時(shi)間短(duan)(duan),并且過(guo)渡(du)比(bi)較規律,短(duan)(duan)路(lu)(lu)峰值電(dian)流比(bi)較小,因而(er)飛(fei)(fei)濺(jian)要比(bi)二(er)(er)氧化(hua)(hua)碳(tan)(tan)焊(han)(han)少(shao)得(de)多。
二、 熔(rong)化(hua)極氬弧(hu)焊的應用
熔(rong)化極(ji)氬(ya)弧焊應用(yong)初期主(zhu)要(yao)用(yong)來焊接鋁(lv)、鎂及其(qi)合(he)金,其(qi)后(hou)由于富氬(ya)混合(he)氣體的(de)廣泛應用(yong),熔(rong)化極(ji)氬(ya)弧焊應用(yong)范圍不(bu)斷擴大,幾乎可以焊接所有的(de)金屬,如鋁(lv)、鎂、銅(tong)和鎳及它們的(de)合(he)金,不(bu)銹鋼、碳(tan)鋼、低合(he)金結構鋼等材(cai)料,尤其(qi)是焊接鋁(lv)、鎂及其(qi)合(he)金時,采(cai)用(yong)直流反極(ji)性有良好(hao)的(de)陰(yin)極(ji)清理作用(yong),提(ti)高(gao)了(le)焊接接頭的(de)質量。
熔(rong)(rong)化(hua)極(ji)氬弧(hu)焊(han)(han)(han)(han)(han)使(shi)用(yong)的(de)(de)(de)焊(han)(han)(han)(han)(han)絲(si)(si)(si)(si),根(gen)據(ju)其(qi)直(zhi)徑(jing)的(de)(de)(de)不(bu)同(tong)(tong)(tong),有細絲(si)(si)(si)(si)和(he)粗絲(si)(si)(si)(si)之分。一般認為(wei)(wei),焊(han)(han)(han)(han)(han)絲(si)(si)(si)(si)直(zhi)徑(jing)小(xiao)于(yu)ф1.6mm,屬細絲(si)(si)(si)(si)焊(han)(han)(han)(han)(han);大(da)(da)于(yu)Φ1.6mm,屬粗絲(si)(si)(si)(si)焊(han)(han)(han)(han)(han),粗絲(si)(si)(si)(si)的(de)(de)(de)直(zhi)徑(jing)可達Φ6mm.焊(han)(han)(han)(han)(han)絲(si)(si)(si)(si)直(zhi)徑(jing)不(bu)同(tong)(tong)(tong),則電(dian)弧(hu)形態和(he)使(shi)用(yong)電(dian)流(liu)(liu)范圍(wei)也(ye)(ye)不(bu)同(tong)(tong)(tong)。近年來,粗絲(si)(si)(si)(si)大(da)(da)電(dian)流(liu)(liu)熔(rong)(rong)化(hua)極(ji)氬弧(hu)焊(han)(han)(han)(han)(han)得到迅(xun)速發展(zhan),通常使(shi)用(yong)直(zhi)徑(jing)為(wei)(wei)Φ3.2mm以上的(de)(de)(de)粗絲(si)(si)(si)(si)和(he)500A以上的(de)(de)(de)大(da)(da)電(dian)流(liu)(liu),也(ye)(ye)是一種可實現厚板(ban)焊(han)(han)(han)(han)(han)接的(de)(de)(de)高效焊(han)(han)(han)(han)(han)接法。
三(san)、 熔(rong)化極氬(ya)弧(hu)焊設備

用于在線亞洲日產一區二區:不銹鋼管焊接的是自動熔化極氬弧焊,其設備包括:焊接電源、送絲機構及焊槍、控制系統、供氣系統和小車行走機構等幾個部分(圖5-6).某型號水冷式鎢氬弧焊和熔化極氬弧焊雙用焊槍見圖5-7。

