曼(man)內斯曼(man)兄弟有(you)三個(ge)錯誤的(de)(de)(de)概(gai)念,其中(zhong)(zhong)第一(yi)點與基(ji)本理論有(you)關,即不用穿孔頂(ding)(ding)(ding)頭(tou)(tou)(tou)也可以穿軋不銹鋼管(guan)。這(zhe)是因為他們相信管(guan)坯(pi)(pi)外(wai)層表(biao)(biao)面的(de)(de)(de)軸向(xiang)運(yun)動比慢(man)(man)速運(yun)動的(de)(de)(de)中(zhong)(zhong)心(xin)(xin)部(bu)(bu)(bu)分為快,起初(chu)采(cai)用頂(ding)(ding)(ding)頭(tou)(tou)(tou)的(de)(de)(de)目的(de)(de)(de)僅僅在于(yu)減速中(zhong)(zhong)心(xin)(xin)部(bu)(bu)(bu)分的(de)(de)(de)運(yun)動,有(you)一(yi)段(duan)時(shi)候(hou)穿孔頂(ding)(ding)(ding)頭(tou)(tou)(tou)被稱(cheng)作“后支持(chi)桿(holding back bar).”有(you)人(ren)(ren)曾評論道:“軋輥(gun)抓住金屬的(de)(de)(de)外(wai)層表(biao)(biao)面,并(bing)使之以螺旋線狀(zhuang)向(xiang)前(qian)(qian)運(yun)動,把它(ta)拉離(li)以慢(man)(man)速向(xiang)前(qian)(qian)運(yun)動的(de)(de)(de)中(zhong)(zhong)心(xin)(xin)部(bu)(bu)(bu)分”。1890年(nian)Realeaux 教授(shou)在其文章的(de)(de)(de)小結部(bu)(bu)(bu)分的(de)(de)(de)結語中(zhong)(zhong)稱(cheng):“似乎(hu)是圓(yuan)(yuan)管(guan)坯(pi)(pi)的(de)(de)(de)表(biao)(biao)皮從(cong)頂(ding)(ding)(ding)頭(tou)(tou)(tou)上拉過去,從(cong)而使管(guan)坯(pi)(pi)變成空(kong)心(xin)(xin)坯(pi)(pi)”。令(ling)人(ren)(ren)驚奇的(de)(de)(de)是這(zhe)一(yi)論點曾占(zhan)上風(feng),直(zhi)到他們自己(ji)的(de)(de)(de)一(yi)項(xiang)實驗反駁了它(ta)。在這(zhe)項(xiang)試(shi)驗中(zhong)(zhong),他們將(jiang)管(guan)坯(pi)(pi)端部(bu)(bu)(bu)制(zhi)成錐(zhui)狀(zhuang),以使此端部(bu)(bu)(bu)不承受(shou)軋輥(gun)的(de)(de)(de)作用,然后將(jiang)管(guan)坯(pi)(pi)加熱,并(bing)從(cong)軋機中(zhong)(zhong)軋出,結果是兩頭(tou)(tou)(tou)封住的(de)(de)(de)空(kong)心(xin)(xin)圓(yuan)(yuan)柱(zhu)體。


  第二點是他們認為尺寸和表面質量適合市場銷售的不銹(xiu)鋼(gang)管可以由斜軋機直接生產。為了實現這一目標,在以下各方面花費了不少資金和時間,設計了盤式的、錐狀的各種形狀的軋輥,進行各種調整試驗和速度試驗,直到最后得出結論:穿孔坯還要經過一道延伸工序,才能軋成管子。


 最(zui)后一點(dian),也(ye)是付出不少代(dai)價的(de)(de)一點(dian),這(zhe)(zhe)(zhe)就是斜軋對管坯的(de)(de)外層金屬纖(xian)維施以(yi)扭轉這(zhe)(zhe)(zhe)一現(xian)象,過去這(zhe)(zhe)(zhe)曾被視作優點(dian),在他們的(de)(de)早期專利申請中曾聲稱此點(dian)為其所專有(you),當這(zhe)(zhe)(zhe)一點(dian)成為他們專利中的(de)(de)薄(bo)弱環節時,曾為此遭受巨大的(de)(de)損失。


 Boore將上述(shu)三點稱為(wei)(wei)曼氏兄弟(di)的(de)(de)(de)三個概念性錯(cuo)誤(wu),關于(yu)“錯(cuo)誤(wu)”一(yi)(yi)詞用了(le)兩(liang)個字(zi),即misconception及Error,后面一(yi)(yi)個字(zi)顯然失之(zhi)(zhi)過(guo)重,前面一(yi)(yi)個字(zi)的(de)(de)(de)解(jie)釋(shi)有(you)二:一(yi)(yi)是理解(jie)得(de)不(bu)(bu)正確(understanding wrongly);二是具有(you)錯(cuo)誤(wu)的(de)(de)(de)概念(having a WrongConcepion of····)似(si)乎不(bu)(bu)太恰當,因(yin)為(wei)(wei)人的(de)(de)(de)認(ren)(ren)識(shi)要受(shou)歷(li)(li)史(shi)條(tiao)件(jian)的(de)(de)(de)限(xian)制,對技(ji)術問(wen)題(ti)來說(shuo)要受(shou)當時(shi)(shi)技(ji)術條(tiao)件(jian)的(de)(de)(de)限(xian)制,要歷(li)(li)史(shi)地看(kan)問(wen)題(ti),不(bu)(bu)能以(yi)“今(jin)日之(zhi)(zhi)是”否(fou)定“幾十年(nian)前之(zhi)(zhi)非”,認(ren)(ren)識(shi)要有(you)一(yi)(yi)個過(guo)程(cheng),譬如用不(bu)(bu)用頂頭(tou)的(de)(de)(de)問(wen)題(ti)只是在(zai)斜軋(ya)穿(chuan)(chuan)孔(kong)工藝(yi)發明時(shi)(shi)以(yi)及稍后一(yi)(yi)段時(shi)(shi)間內(nei)存(cun)在(zai),最多也只有(you)1~2年(nian)時(shi)(shi)間。理由是,Bous、Komotou 鋼管(guan)廠分別在(zai)1887年(nian)和1888年(nian)建成,那時(shi)(shi)斜軋(ya)穿(chuan)(chuan)孔(kong)工藝(yi)就是有(you)頂頭(tou)穿(chuan)(chuan)孔(kong)了(le)。至于(yu)“穿(chuan)(chuan)孔(kong)-延伸”,兩(liang)步軋(ya)管(guan)問(wen)題(ti),也最多只有(you)6年(nian)的(de)(de)(de)過(guo)程(cheng),到1892年(nian)周期軋(ya)管(guan)機(ji)出現時(shi)(shi),也可以(yi)算解(jie)決了(le),真(zhen)正失誤(wu)之(zhi)(zhi)點是將扭轉(zhuan)變形作(zuo)為(wei)(wei)優點列(lie)人專利(li)申請(qing),后來在(zai)專利(li)之(zhi)(zhi)爭中(zhong)Mannesmann兄弟(di)敗(bai)訴的(de)(de)(de)根本原因(yin)即在(zai)于(yu)此。


 當消息傳出曼內斯曼兄弟發明了一種不銹鋼管軋制工藝,借此,實心圓鋼可在若干秒之內變成無縫不銹鋼管,當時的技術界人士并不信以為真,有人宣稱這是欺詐,有人說這違反了物理學的基本定律。唯獨 Franz Reuleaux教授,對兩兄弟的發明非常贊賞,1890年就著文評述曼內斯曼斜軋穿孔工藝,肯定這一發明是巨大的成功。早在1887年Werner Von Siemens 就致函老Reinhard稱:“我非常欣賞你的兩個兒子具有遠見卓識的偉大發明,今后曼內斯曼的名字將在工業發展上占有一席之地·····.”這才是真知灼見,擲地有聲的贊許!


 無(wu)縫不銹鋼(gang)管(guan)(guan)(guan)(guan)(guan)生(sheng)產(chan)離(li)開(kai)斜(xie)軋(ya)(ya)(ya)(ya)工(gong)藝(yi)是(shi)難以(yi)想象的(de)(de),除了(le)(le)少數例外,不銹鋼(gang)管(guan)(guan)(guan)(guan)(guan)生(sheng)產(chan)的(de)(de)第一步是(shi)采用(yong)桶式(shi)穿(chuan)孔(kong)(kong)機或錐輥式(shi)穿(chuan)孔(kong)(kong)機對(dui)管(guan)(guan)(guan)(guan)(guan)坯(pi)進行穿(chuan)孔(kong)(kong)。因(yin)此,可以(yi)說斜(xie)軋(ya)(ya)(ya)(ya)穿(chuan)孔(kong)(kong)工(gong)藝(yi)的(de)(de)發(fa)(fa)明(ming)為無(wu)縫不銹鋼(gang)管(guan)(guan)(guan)(guan)(guan)生(sheng)產(chan)過程(cheng)的(de)(de)合(he)理化打下(xia)了(le)(le)基礎(chu)。德(de)國(guo)Wengenroth博士在(zai)論(lun)文(wen)中這(zhe)樣寫(xie)道:“第一根穿(chuan)孔(kong)(kong)坯(pi)軋(ya)(ya)(ya)(ya)出后,曼氏兄(xiong)(xiong)弟(di)將(jiang)(jiang)(jiang)注意力集中在(zai)如何將(jiang)(jiang)(jiang)其轉化為工(gong)業生(sheng)產(chan)這(zhe)一方面(mian),其目(mu)標是(shi)在(zai)斜(xie)軋(ya)(ya)(ya)(ya)穿(chuan)孔(kong)(kong)機上(shang)生(sheng)產(chan)商品(pin)管(guan)(guan)(guan)(guan)(guan),但(dan)日益明(ming)顯的(de)(de)是(shi)采用(yong)這(zhe)種軋(ya)(ya)(ya)(ya)機不能在(zai)一個變形階段中將(jiang)(jiang)(jiang)圓鋼(gang)軋(ya)(ya)(ya)(ya)成(cheng)小(xiao)截面(mian)的(de)(de)成(cheng)品(pin)管(guan)(guan)(guan)(guan)(guan),因(yin)此曼內斯(si)曼兄(xiong)(xiong)弟(di)自1890年開(kai)始思考分段軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)工(gong)藝(yi)(周期軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)工(gong)藝(yi))問(wen)題,采用(yong)這(zhe)種工(gong)藝(yi)將(jiang)(jiang)(jiang)斜(xie)軋(ya)(ya)(ya)(ya)穿(chuan)孔(kong)(kong)機上(shang)生(sheng)產(chan)的(de)(de)空心(xin)坯(pi)延伸軋(ya)(ya)(ya)(ya)制(zhi)為成(cheng)品(pin)管(guan)(guan)(guan)(guan)(guan)。”經歷了(le)(le)半(ban)個世紀(1886~1937年)的(de)(de)發(fa)(fa)展,無(wu)縫不銹鋼(gang)管(guan)(guan)(guan)(guan)(guan)軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)工(gong)藝(yi)領域出現(xian)了(le)(le)7種軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)工(gong)藝(yi)并存的(de)(de)局面(mian),經典軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)工(gong)藝(yi)發(fa)(fa)展完善,接著在(zai)20世紀下(xia)半(ban)葉,出現(xian)了(le)(le)連續軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)工(gong)藝(yi)和油(you)井(jing)管(guan)(guan)(guan)(guan)(guan)生(sheng)產(chan)的(de)(de)大發(fa)(fa)展。


110年前,當愛(ai)迪生在(zai)芝加哥(ge)第一屆世(shi)博會上看(kan)到穿(chuan)孔坯樣管(guan)(guan)的(de)展(zhan)(zhan)(zhan)品時,倍(bei)加贊賞(shang)地連聲道:“人(ren)們應該對(dui)歷史作出貢(gong)獻(xian)!那無縫(feng)不銹鋼管(guan)(guan)則是人(ren)類的(de)杰作(Masterpiece).”可以這樣說,離(li)開能源(yuan)(yuan)工(gong)業(ye)的(de)發展(zhan)(zhan)(zhan),人(ren)類社會談不上什么(me)進步,而離(li)開無縫(feng)不銹鋼管(guan)(guan)的(de)生產,能源(yuan)(yuan)工(gong)業(ye)也就(jiu)無法(fa)發展(zhan)(zhan)(zhan),正是這一“杰作”推動了(le)能源(yuan)(yuan)工(gong)業(ye)的(de)發展(zhan)(zhan)(zhan),從(cong)而對(dui)人(ren)類歷史作出貢(gong)獻(xian)。這也就(jiu)是斜軋穿(chuan)孔工(gong)藝發明的(de)深遠意義。