滾(gun)動軸(zhou)(zhou)承(cheng)(cheng)的(de)失效(xiao)類型(xing)大致有6種,分(fen)別是軸(zhou)(zhou)承(cheng)(cheng)的(de)疲(pi)勞剝落、軸(zhou)(zhou)承(cheng)(cheng)的(de)磨損失效(xiao)、塑性(xing)變形、保持架破壞(huai)、軸(zhou)(zhou)承(cheng)(cheng)刮傷,軸(zhou)(zhou)承(cheng)(cheng)斷裂,生銹腐蝕。
保(bao)(bao)持(chi)(chi)(chi)架(jia)(jia)(jia)破壞的原因是(shi),滾動(dong)軸承由(you)于裝配(pei)或使(shi)用(yong)不(bu)當(dang)可(ke)能(neng)會引(yin)起保(bao)(bao)持(chi)(chi)(chi)架(jia)(jia)(jia)變形(xing),此(ci)時保(bao)(bao)持(chi)(chi)(chi)架(jia)(jia)(jia)和滾動(dong)體(ti)之(zhi)(zhi)間的摩(mo)擦增大,甚(shen)至使(shi)某些滾動(dong)體(ti)卡死而不(bu)能(neng)滾動(dong),也有(you)可(ke)能(neng)造成(cheng)保(bao)(bao)持(chi)(chi)(chi)架(jia)(jia)(jia)與(yu)內外(wai)圈(quan)發生摩(mo)擦,主要(yao)有(you)以(yi)下五(wu)個方面:a.保(bao)(bao)持(chi)(chi)(chi)架(jia)(jia)(jia)異常載荷。b.潤滑不(bu)良。c.外(wai)來異物的進入是(shi)造成(cheng)保(bao)(bao)持(chi)(chi)(chi)架(jia)(jia)(jia)斷裂(lie)失(shi)效(xiao)的常見模式。d.蠕變現象也是(shi)造成(cheng)保(bao)(bao)持(chi)(chi)(chi)架(jia)(jia)(jia)斷裂(lie)失(shi)效(xiao)的原因之(zhi)(zhi)一。e.保(bao)(bao)持(chi)(chi)(chi)架(jia)(jia)(jia)材料缺陷(如裂(lie)紋、縮孔(kong)、氣泡)及鉚(liu)合缺陷(缺釘、墊(dian)釘、嚴重鉚(liu)傷(shang))等均可(ke)能(neng)造成(cheng)保(bao)(bao)持(chi)(chi)(chi)架(jia)(jia)(jia)斷裂(lie)。所(suo)以(yi)要(yao)防止保(bao)(bao)持(chi)(chi)(chi)架(jia)(jia)(jia)破壞的措施(shi),可(ke)以(yi)從以(yi)上原因中提取出。
預防軸(zhou)承失效(xiao)問題很(hen)重要,許多滾動(dong)軸(zhou)承在(zai)還沒有達(da)到預期壽命(ming)之前就(jiu)已經損(sun)壞(huai)。為(wei)了提高軸(zhou)承的(de)使用壽命(ming)必須采取以下(xia)措施(shi):
1. 保證軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)的裝(zhuang)配(pei)質(zhi)量(liang),引起(qi)軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)過(guo)(guo)早(zao)失效現象是由加(jia)工(gong)方法(fa)不(bu)正確,技(ji)術(shu)要(yao)求不(bu)合格(ge)及操作者失誤造成(cheng)(cheng)的。因此滾動軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)在使用安(an)裝(zhuang)前(qian),要(yao)仔(zi)細檢查,觀(guan)察(cha)有無(wu)微(wei)小(xiao)裂紋,有無(wu)磨損及銹蝕,堅(jian)決不(bu)能使用不(bu)合格(ge)的軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)。安(an)裝(zhuang)軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)時應盡量(liang)減少載荷的不(bu)均勻性,同時還(huan)要(yao)保證合理的軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)間(jian)隙,間(jian)隙過(guo)(guo)小(xiao)會造成(cheng)(cheng)軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)發熱量(liang)過(guo)(guo)大,引起(qi)軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)膨(peng)脹而(er)得不(bu)到補償(chang)發生彎曲,間(jian)隙過(guo)(guo)大,會造成(cheng)(cheng)轉軸(zhou)(zhou)徑向(xiang)跳動加(jia)大及軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)受力不(bu)均勻,致使軸(zhou)(zhou)承(cheng)(cheng)(cheng)(cheng)過(guo)(guo)早(zao)損壞。
2. 保(bao)證軸(zhou)承良好的潤滑(hua)(hua)和(he)密(mi)封,軸(zhou)承中的潤滑(hua)(hua)劑不僅可(ke)以降低(di)磨損阻(zu)力(li),還(huan)(huan)有助于散熱(re),減少接觸阻(zu)力(li),吸收振動,防止銹蝕等(deng)。應(ying)定期清(qing)(qing)洗和(he)更換潤滑(hua)(hua)油(you),保(bao)證管線暢通(tong),潤滑(hua)(hua)油(you)供給(gei)充足,合(he)理選擇潤滑(hua)(hua)油(you),切(qie)潤滑(hua)(hua)油(you)應(ying)清(qing)(qing)潔無雜(za)質。另外為了(le)阻(zu)止灰(hui)塵、水、酸氣和(he)其它(ta)雜(za)物進入軸(zhou)承還(huan)(huan)應(ying)有軸(zhou)承的密(mi)封封裝,這樣還(huan)(huan)可(ke)以阻(zu)止潤滑(hua)(hua)劑流失。
總之,應熟練掌握滾(gun)動軸(zhou)承(cheng)(cheng)的集(ji)中失效(xiao)形式與實效(xiao)特征(zheng),從各個方(fang)面綜合(he)判(pan)斷(duan)軸(zhou)承(cheng)(cheng)是否失效(xiao)。另(ling)外(wai)對(dui)軸(zhou)承(cheng)(cheng)的維(wei)護和合(he)理正確使(shi)用(yong)也十分重要(yao),增加滾(gun)動軸(zhou)承(cheng)(cheng)的使(shi)用(yong)壽(shou)命,從而可以減少不必(bi)要(yao)的經濟損失。

