焊條電弧焊(shielded metal arc welding,SMAW)過去稱之為手弧焊,它是焊接奧氏體不銹(xiu)鋼常用的一種焊接方法。


一、對(dui)弧焊(han)電源的基本要求


   ①. 應具有(you)陡降外特性(xing)(xing)、良好的動特性(xing)(xing)和良好的調(diao)節特性(xing)(xing)。


   ②. 合(he)適的(de)空(kong)(kong)載電(dian)(dian)(dian)(dian)壓(ya)。為(wei)了保證焊工的(de)安(an)全和易(yi)引弧(hu),弧(hu)焊電(dian)(dian)(dian)(dian)源應有(you)合(he)適的(de)空(kong)(kong)載電(dian)(dian)(dian)(dian)壓(ya)。交流焊機空(kong)(kong)載電(dian)(dian)(dian)(dian)壓(ya)為(wei)65~85V,直(zhi)流焊機空(kong)(kong)載電(dian)(dian)(dian)(dian)壓(ya)為(wei)50~90V。


   ③. 合適的功率。為保證焊機在焊接過程中發熱量不超過焊機額定的發熱量,電焊機應有合適的功率。不(bu)銹鋼管(guan)焊接的最大焊接電流一般控制在200A左右,用老式大功率焊接電源在小電流段的性能往往不太好,難于保證電弧高度的穩定性,所以選用中、小功率新式焊機為好。為充分發揮設備的潛力并不超過焊機額定的發熱量,焊接的最大許可焊接電流可按下式確定:


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二、常用弧焊電源(yuan)


   ①. ZXG1-400系列弧(hu)(hu)(hu)(hu)焊(han)(han)電(dian)源(yuan)。ZXG1-400系列整流弧(hu)(hu)(hu)(hu)焊(han)(han)電(dian)源(yuan)是動圈式硅整流直流弧(hu)(hu)(hu)(hu)焊(han)(han)電(dian)源(yuan),此(ci)產品技術(shu)上比較成熟,較受焊(han)(han)工歡迎。這類弧(hu)(hu)(hu)(hu)焊(han)(han)整流器具備弧(hu)(hu)(hu)(hu)焊(han)(han)所要求的各種功能,成本低、空(kong)載耗電(dian)量小,但(dan)噪聲稍大,是焊(han)(han)接不銹鋼常用的弧(hu)(hu)(hu)(hu)焊(han)(han)電(dian)源(yuan)之一。


   ②. ZX5-400系列弧(hu)(hu)焊(han)電源(yuan)(yuan)。ZX5-400系列弧(hu)(hu)焊(han)電源(yuan)(yuan)是晶閘管(guan)整流(liu)式(shi)直流(liu)弧(hu)(hu)焊(han)電源(yuan)(yuan),此產品技術(shu)上比較成熟,所以較受焊(han)工歡迎。這類弧(hu)(hu)焊(han)整流(liu)器具備弧(hu)(hu)焊(han)所要求的各(ge)種功能(neng),成本低(di)、空(kong)載耗(hao)電量小,使用(yong)時噪聲小,是焊(han)接不銹鋼常(chang)用(yong)的弧(hu)(hu)焊(han)電源(yuan)(yuan)之一。


   ③. ZX7-250系列(lie)逆變(bian)式弧(hu)(hu)焊電(dian)(dian)(dian)源(yuan)。1977年(nian)瑞典首次推出(chu)逆變(bian)式(變(bian)頻式)弧(hu)(hu)焊電(dian)(dian)(dian)源(yuan),20世(shi)紀(ji)80年(nian)代,我國逆變(bian)式弧(hu)(hu)焊整流(liu)(liu)(liu)器(qi)(qi)(qi)得到(dao)(dao)迅速(su)發展。它是以工業(ye)用50Hz/60Hz頻率的交(jiao)流(liu)(liu)(liu)電(dian)(dian)(dian),經(jing)整流(liu)(liu)(liu)后逆變(bian)成幾千至幾萬赫茲的中頻交(jiao)流(liu)(liu)(liu)電(dian)(dian)(dian),再(zai)經(jing)中頻變(bian)壓器(qi)(qi)(qi)降(jiang)壓后通(tong)過整流(liu)(liu)(liu)器(qi)(qi)(qi)、電(dian)(dian)(dian)抗(kang)器(qi)(qi)(qi)、濾波后得到(dao)(dao)焊接所需的電(dian)(dian)(dian)弧(hu)(hu)電(dian)(dian)(dian)壓和焊接電(dian)(dian)(dian)流(liu)(liu)(liu)。這種設(she)備(bei)耗(hao)(hao)材更(geng)少,體積更(geng)小,重量輕,具有良好的動特性,調節(jie)速(su)度(du)快,焊接參數均可無級調節(jie)。由于省去了鐵芯(xin)變(bian)壓器(qi)(qi)(qi),空載損耗(hao)(hao)極少,只有數十到(dao)(dao)百(bai)余瓦,是一(yi)種高效節(jie)能的弧(hu)(hu)焊電(dian)(dian)(dian)源(yuan)。


   ④. AXQ-320、AXC-400焊(han)(han)(han)機(ji)(ji)(ji)。AXQ-320焊(han)(han)(han)機(ji)(ji)(ji)是汽(qi)油(you)機(ji)(ji)(ji)驅動(dong)的電焊(han)(han)(han)機(ji)(ji)(ji),額(e)定焊(han)(han)(han)接電流320A、AXC-400焊(han)(han)(han)機(ji)(ji)(ji)是柴油(you)機(ji)(ji)(ji)驅動(dong)的電焊(han)(han)(han)機(ji)(ji)(ji),額(e)定焊(han)(han)(han)接電流400A,兩者的缺點是噪聲大、耗能(neng)大,屬于淘(tao)汰產品。目前此類產品主要用于野外無電源(yuan)的情況下使用。


   ⑤. BX3-300 系(xi)列(lie)焊(han)(han)(han)(han)機(ji)(ji)。BX3-300 系(xi)列(lie)焊(han)(han)(han)(han)機(ji)(ji)是(shi)動圈式(shi)交流弧(hu)(hu)焊(han)(han)(han)(han)電(dian)源(yuan)(又稱弧(hu)(hu)焊(han)(han)(han)(han)變壓器),其特點是(shi)設備結(jie)構簡單、成本低,但電(dian)弧(hu)(hu)穩定性差(特別是(shi)焊(han)(han)(han)(han)接(jie)電(dian)流小于(yu)90A時),焊(han)(han)(han)(han)接(jie)過程中(zhong)飛濺(jian)多,焊(han)(han)(han)(han)機(ji)(ji)噪聲較大,一般用于(yu)焊(han)(han)(han)(han)接(jie)非重要焊(han)(han)(han)(han)接(jie)件(jian)。






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