鎢(wu)(wu)極(ji)(ji)(ji)惰性氣(qi)(qi)體(ti)保護(hu)(hu)電(dian)(dian)弧焊(han)(han)(han)(han)(tungsten inert gas welding,TIG),從(cong)屬(shu)于(yu)GTAW中(zhong)的(de)(de)非(fei)熔(rong)化(hua)(hua)極(ji)(ji)(ji)惰性氣(qi)(qi)體(ti)保護(hu)(hu)焊(han)(han)(han)(han),焊(han)(han)(han)(han)接時鎢(wu)(wu)極(ji)(ji)(ji)只起(qi)導電(dian)(dian)作(zuo)(zuo)用,不(bu)(bu)(bu)作(zuo)(zuo)填(tian)(tian)充(chong)金(jin)屬(shu)(不(bu)(bu)(bu)熔(rong)化(hua)(hua)),如圖4-30所(suo)示。根據保護(hu)(hu)氣(qi)(qi)體(ti)的(de)(de)不(bu)(bu)(bu)同,分為鎢(wu)(wu)極(ji)(ji)(ji)氬(ya)弧焊(han)(han)(han)(han)和鎢(wu)(wu)極(ji)(ji)(ji)氦弧焊(han)(han)(han)(han)。焊(han)(han)(han)(han)接時,惰性氣(qi)(qi)體(ti)氬(ya)氣(qi)(qi)或(huo)(huo)(huo)氦氣(qi)(qi)(Ar或(huo)(huo)(huo)He)通過(guo)焊(han)(han)(han)(han)槍或(huo)(huo)(huo)其他(ta)裝置加入焊(han)(han)(han)(han)接區(qu)(或(huo)(huo)(huo)待焊(han)(han)(han)(han)區(qu)),鎢(wu)(wu)極(ji)(ji)(ji)與被焊(han)(han)(han)(han)工件之間通電(dian)(dian)產生(sheng)(sheng)電(dian)(dian)弧,電(dian)(dian)弧在惰性氣(qi)(qi)體(ti)的(de)(de)氣(qi)(qi)氛(fen)中(zhong)燃燒。氬(ya)氣(qi)(qi)或(huo)(huo)(huo)氦氣(qi)(qi)(Ar或(huo)(huo)(huo)He)在焊(han)(han)(han)(han)接過(guo)程中(zhong)與鎢(wu)(wu)極(ji)(ji)(ji)、焊(han)(han)(han)(han)件、填(tian)(tian)充(chong)焊(han)(han)(han)(han)絲(si)不(bu)(bu)(bu)發生(sheng)(sheng)任何化(hua)(hua)學、冶(ye)金(jin)作(zuo)(zuo)用、惰性氣(qi)(qi)體(ti)保護(hu)(hu)焊(han)(han)(han)(han)的(de)(de)顯著特點是電(dian)(dian)弧燃燒穩定(ding),能(neng)有(you)效地(di)隔絕周圍(wei)空氣(qi)(qi),使熔(rong)池、填(tian)(tian)充(chong)絲(si)不(bu)(bu)(bu)被氧化(hua)(hua)和氮化(hua)(hua),因而能(neng)獲(huo)得高質量焊(han)(han)(han)(han)縫,且能(neng)進行全位置焊(han)(han)(han)(han)接。但鎢(wu)(wu)極(ji)(ji)(ji)所(suo)通過(guo)的(de)(de)電(dian)(dian)流(liu)密(mi)度(du)受到限制,若(ruo)通過(guo)電(dian)(dian)流(liu)密(mi)度(du)太大,鎢(wu)(wu)極(ji)(ji)(ji)會燒損,使焊(han)(han)(han)(han)縫金(jin)屬(shu)產生(sheng)(sheng)夾鎢(wu)(wu)缺欠。由于(yu)鎢(wu)(wu)極(ji)(ji)(ji)氬(ya)弧焊(han)(han)(han)(han)電(dian)(dian)弧能(neng)量密(mi)度(du)低,也不(bu)(bu)(bu)能(neng)獲(huo)得較大的(de)(de)熔(rong)深和較高的(de)(de)生(sheng)(sheng)產率。采用鎢(wu)(wu)極(ji)(ji)(ji)氦弧焊(han)(han)(han)(han)時,使用與鎢(wu)(wu)極(ji)(ji)(ji)氬(ya)弧焊(han)(han)(han)(han)同樣的(de)(de)電(dian)(dian)流(liu)密(mi)度(du),鎢極氦弧焊的電弧電壓較高,電弧熱功率高。氦氣作為熱能的載體,它的熱傳導能比氬氣約大9倍。這樣,就有大量的熱能輸送到焊接熔池中去,從而獲得較大的熔深和得到較高的生產率。但是氦氣來源較為困難,價格比氬氣高20~30倍、同時氦氣的密度比氬氣小,要達到同樣的保護效果,氦氣的消耗量高出很多,所以氨弧焊成本很高。焊接薄的和中等厚度的奧氏體型不(bu)銹鋼板一般極少采用,只有在焊接關鍵焊件時才使用氦弧焊。
鎢極氬(ya)弧(hu)焊(han)(han)(han)(han)(han)時,母材金屬加熱(re)特(te)點(主要指能(neng)(neng)量(liang)密度和(he)熱(re)功率大(da)小)介(jie)于氣焊(han)(han)(han)(han)(han)和(he)焊(han)(han)(han)(han)(han)條電(dian)弧(hu)焊(han)(han)(han)(han)(han)之(zhi)間,在(zai)很小的(de)(de)焊(han)(han)(han)(han)(han)接電(dian)流(≤10A)下(xia),電(dian)弧(hu)仍可(ke)穩定燃燒,特(te)別(bie)適于焊(han)(han)(han)(han)(han)接薄件(jian)或超薄件(jian)奧(ao)氏(shi)體型不銹鋼的(de)(de)焊(han)(han)(han)(han)(han)接構件(jian)。鎢極氬(ya)弧(hu)焊(han)(han)(han)(han)(han)時能(neng)(neng)清晰地觀察到焊(han)(han)(han)(han)(han)接熔(rong)池和(he)熔(rong)透情況、因此,在(zai)要求保(bao)證焊(han)(han)(han)(han)(han)透及要求背(bei)(bei)面成形的(de)(de)情況下(xia),單面焊(han)(han)(han)(han)(han)采用內壁(或背(bei)(bei)面)通氬(ya)氣的(de)(de)鎢極氬(ya)弧(hu)打(da)底焊(han)(han)(han)(han)(han)的(de)(de)方法,在(zai)國內外已得到普(pu)遍應用。鎢極氬(ya)弧(hu)焊(han)(han)(han)(han)(han)采用的(de)(de)填(tian)充(chong)絲為裸焊(han)(han)(han)(han)(han)絲,在(zai)施焊(han)(han)(han)(han)(han)過程中,不會產生飛濺、焊(han)(han)(han)(han)(han)縫(feng)成形美(mei)觀,焊(han)(han)(han)(han)(han)縫(feng)上不存(cun)在(zai)渣殼,焊(han)(han)(han)(han)(han)后不需(xu)清理。
鎢極氬弧焊電弧的熱功率低,焊接速度相對其他電弧焊而言比較小,由于奧氏體不銹鋼管導熱能力較差,如鎢極氬弧焊的焊接速度很慢時、會導致焊接接頭冷卻速度緩慢,在400~800℃的危險溫度區間停留時間較長,會影響焊接接頭耐腐蝕能力(包括晶間腐蝕和均勻腐蝕)。