鎢(wu)(wu)(wu)(wu)(wu)極(ji)惰性(xing)(xing)氣(qi)體保護電弧(hu)(hu)(hu)焊(han)(han)(tungsten inert gas welding,TIG),從屬于(yu)GTAW中的(de)(de)(de)(de)非熔化(hua)極(ji)惰性(xing)(xing)氣(qi)體保護焊(han)(han),焊(han)(han)接時鎢(wu)(wu)(wu)(wu)(wu)極(ji)只起(qi)導電作用(yong)(yong),不(bu)作填(tian)充(chong)金屬(不(bu)熔化(hua)),如圖4-30所示。根據保護氣(qi)體的(de)(de)(de)(de)不(bu)同,分為鎢(wu)(wu)(wu)(wu)(wu)極(ji)氬弧(hu)(hu)(hu)焊(han)(han)和鎢(wu)(wu)(wu)(wu)(wu)極(ji)氦弧(hu)(hu)(hu)焊(han)(han)。焊(han)(han)接時,惰性(xing)(xing)氣(qi)體氬氣(qi)或(huo)氦氣(qi)(Ar或(huo)He)通(tong)(tong)過(guo)焊(han)(han)槍(qiang)或(huo)其他裝(zhuang)置加入焊(han)(han)接區(qu)(或(huo)待焊(han)(han)區(qu)),鎢(wu)(wu)(wu)(wu)(wu)極(ji)與(yu)被(bei)焊(han)(han)工(gong)件(jian)之間通(tong)(tong)電產生(sheng)(sheng)電弧(hu)(hu)(hu),電弧(hu)(hu)(hu)在惰性(xing)(xing)氣(qi)體的(de)(de)(de)(de)氣(qi)氛中燃燒(shao)(shao)。氬氣(qi)或(huo)氦氣(qi)(Ar或(huo)He)在焊(han)(han)接過(guo)程中與(yu)鎢(wu)(wu)(wu)(wu)(wu)極(ji)、焊(han)(han)件(jian)、填(tian)充(chong)焊(han)(han)絲不(bu)發生(sheng)(sheng)任何化(hua)學、冶金作用(yong)(yong)、惰性(xing)(xing)氣(qi)體保護焊(han)(han)的(de)(de)(de)(de)顯著特點是電弧(hu)(hu)(hu)燃燒(shao)(shao)穩(wen)定(ding),能(neng)(neng)有(you)效地(di)隔絕(jue)周圍空氣(qi),使熔池、填(tian)充(chong)絲不(bu)被(bei)氧化(hua)和氮化(hua),因而(er)能(neng)(neng)獲得高質量(liang)焊(han)(han)縫(feng),且(qie)能(neng)(neng)進行全位置焊(han)(han)接。但(dan)鎢(wu)(wu)(wu)(wu)(wu)極(ji)所通(tong)(tong)過(guo)的(de)(de)(de)(de)電流密度(du)(du)受到限制,若(ruo)通(tong)(tong)過(guo)電流密度(du)(du)太大(da)(da),鎢(wu)(wu)(wu)(wu)(wu)極(ji)會(hui)燒(shao)(shao)損(sun),使焊(han)(han)縫(feng)金屬產生(sheng)(sheng)夾鎢(wu)(wu)(wu)(wu)(wu)缺欠。由于(yu)鎢(wu)(wu)(wu)(wu)(wu)極(ji)氬弧(hu)(hu)(hu)焊(han)(han)電弧(hu)(hu)(hu)能(neng)(neng)量(liang)密度(du)(du)低,也不(bu)能(neng)(neng)獲得較大(da)(da)的(de)(de)(de)(de)熔深和較高的(de)(de)(de)(de)生(sheng)(sheng)產率。采用(yong)(yong)鎢(wu)(wu)(wu)(wu)(wu)極(ji)氦弧(hu)(hu)(hu)焊(han)(han)時,使用(yong)(yong)與(yu)鎢(wu)(wu)(wu)(wu)(wu)極(ji)氬弧(hu)(hu)(hu)焊(han)(han)同樣的(de)(de)(de)(de)電流密度(du)(du),鎢極氦弧焊的電弧電壓較高,電弧熱功率高。氦氣作為熱能的載體,它的熱傳導能比氬氣約大9倍。這樣,就有大量的熱能輸送到焊接熔池中去,從而獲得較大的熔深和得到較高的生產率。但是氦氣來源較為困難,價格比氬氣高20~30倍、同時氦氣的密度比氬氣小,要達到同樣的保護效果,氦氣的消耗量高出很多,所以氨弧焊成本很高。焊接薄的和中等厚度的奧氏體型不銹鋼板一般極少采用,只有在焊接關鍵焊件時才使用氦弧焊。


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  鎢(wu)極(ji)氬(ya)(ya)(ya)弧(hu)(hu)(hu)焊(han)時(shi),母材金屬(shu)加(jia)熱(re)特(te)點(dian)(主(zhu)要指能(neng)量(liang)密度和熱(re)功率大小)介于(yu)氣焊(han)和焊(han)條電弧(hu)(hu)(hu)焊(han)之間,在(zai)(zai)很小的(de)焊(han)接電流(≤10A)下(xia),電弧(hu)(hu)(hu)仍可(ke)穩定(ding)燃燒,特(te)別適于(yu)焊(han)接薄件(jian)或超薄件(jian)奧氏體型不銹(xiu)鋼的(de)焊(han)接構(gou)件(jian)。鎢(wu)極(ji)氬(ya)(ya)(ya)弧(hu)(hu)(hu)焊(han)時(shi)能(neng)清晰地觀察到焊(han)接熔池和熔透(tou)情(qing)況(kuang)、因此(ci),在(zai)(zai)要求(qiu)(qiu)保證(zheng)焊(han)透(tou)及要求(qiu)(qiu)背(bei)面(mian)(mian)成形的(de)情(qing)況(kuang)下(xia),單面(mian)(mian)焊(han)采(cai)用(yong)(yong)內壁(或背(bei)面(mian)(mian))通(tong)氬(ya)(ya)(ya)氣的(de)鎢(wu)極(ji)氬(ya)(ya)(ya)弧(hu)(hu)(hu)打底焊(han)的(de)方法,在(zai)(zai)國內外已(yi)得到普遍應用(yong)(yong)。鎢(wu)極(ji)氬(ya)(ya)(ya)弧(hu)(hu)(hu)焊(han)采(cai)用(yong)(yong)的(de)填充(chong)絲(si)為裸焊(han)絲(si),在(zai)(zai)施(shi)焊(han)過程中,不會產生飛濺、焊(han)縫成形美觀,焊(han)縫上不存在(zai)(zai)渣殼,焊(han)后不需清理。


  鎢極氬弧焊電弧的熱功率低,焊接速度相對其他電弧焊而言比較小,由于奧氏體不銹鋼管(guan)導熱能力較差,如鎢極氬弧焊的焊接速度很慢時、會導致焊接接頭冷卻速度緩慢,在400~800℃的危險溫度區間停留時間較長,會影響焊接接頭耐腐蝕能力(包括晶間腐蝕和均勻腐蝕)。







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