工(gong)(gong)(gong)業(ye)(ye)(ye)管(guan)道(dao)(dao)器(qi)材(cai)(cai)(cai)選(xuan)用(yong)是根據工(gong)(gong)(gong)程設計(ji)的(de)(de)總(zong)體要(yao)求、工(gong)(gong)(gong)藝數(shu)據條件(jian)和(he)采(cai)購特點等(deng)(deng)因素,對管(guan)子、管(guan)件(jian)、閥門(men)、法蘭、墊片(pian)、緊固元件(jian)、特殊管(guan)道(dao)(dao)器(qi)材(cai)(cai)(cai)、隔(ge)熱(re)材(cai)(cai)(cai)料(liao)、涂漆材(cai)(cai)(cai)料(liao)等(deng)(deng)的(de)(de)選(xuan)用(yong),包(bao)括(kuo)管(guan)道(dao)(dao)材(cai)(cai)(cai)料(liao)的(de)(de)標準(zhun)、材(cai)(cai)(cai)質、規格(ge)、結構形式、連接形式等(deng)(deng)內容的(de)(de)選(xuan)定。在國(guo)內外(wai)一些大型(xing)工(gong)(gong)(gong)程公司,工(gong)(gong)(gong)業(ye)(ye)(ye)管(guan)道(dao)(dao)器(qi)材(cai)(cai)(cai)選(xuan)用(yong)的(de)(de)具體工(gong)(gong)(gong)作(zuo)還包(bao)括(kuo)管(guan)道(dao)(dao)材(cai)(cai)(cai)料(liao)數(shu)量(liang)匯(hui)總(zong)、向采(cai)購部門(men)提出請購單、編(bian)制管(guan)道(dao)(dao)材(cai)(cai)(cai)料(liao)的(de)(de)采(cai)購技術要(yao)求文(wen)(wen)件(jian)、對管(guan)道(dao)(dao)材(cai)(cai)(cai)料(liao)提供(gong)商文(wen)(wen)件(jian)的(de)(de)評(ping)閱、施工(gong)(gong)(gong)現場工(gong)(gong)(gong)業(ye)(ye)(ye)管(guan)道(dao)(dao)器(qi)材(cai)(cai)(cai)的(de)(de)檢驗和(he)試驗等(deng)(deng)內容。工(gong)(gong)(gong)業(ye)(ye)(ye)管(guan)道(dao)(dao)器(qi)材(cai)(cai)(cai)選(xuan)用(yong)的(de)(de)工(gong)(gong)(gong)作(zuo)貫穿工(gong)(gong)(gong)程設計(ji)的(de)(de)整個過程。在工(gong)(gong)(gong)程項目的(de)(de)詢(xun)價、設計(ji)、采(cai)購、施工(gong)(gong)(gong)及后期服(fu)務等(deng)(deng)階段均離不開工(gong)(gong)(gong)業(ye)(ye)(ye)管(guan)道(dao)(dao)器(qi)材(cai)(cai)(cai)的(de)(de)選(xuan)用(yong)。


①. 標準(zhun)系列化


   目前(qian)大多數管道及(ji)其(qi)元件(jian)都進行了(le)系(xi)列(lie)(lie)(lie)化,并有相應(ying)的(de)(de)應(ying)用標(biao)(biao)(biao)準(zhun)(zhun)作支持(chi)。因此,管道材(cai)料設計時首先(xian)要考慮(lv)的(de)(de)問題就是(shi)管道及(ji)其(qi)元件(jian)標(biao)(biao)(biao)準(zhun)(zhun)系(xi)列(lie)(lie)(lie)的(de)(de)選用。一個管系(xi)中各元件(jian)所用系(xi)列(lie)(lie)(lie)標(biao)(biao)(biao)準(zhun)(zhun)的(de)(de)集合稱(cheng)為(wei)應(ying)用標(biao)(biao)(biao)準(zhun)(zhun)體系(xi)。這些(xie)標(biao)(biao)(biao)準(zhun)(zhun)應(ying)包括管子系(xi)列(lie)(lie)(lie)標(biao)(biao)(biao)準(zhun)(zhun)、管件(jian)系(xi)列(lie)(lie)(lie)標(biao)(biao)(biao)準(zhun)(zhun)、法(fa)蘭及(ji)其(qi)連接(jie)件(jian)系(xi)列(lie)(lie)(lie)標(biao)(biao)(biao)準(zhun)(zhun)、閥門(men)標(biao)(biao)(biao)準(zhun)(zhun)等(deng)。這些(xie)標(biao)(biao)(biao)準(zhun)(zhun)通過一定的(de)(de)規(gui)則在一個管系(xi)中得到應(ying)用,它們之間(jian)相互銜接(jie)、相互配合,從而確定了(le)管道及(ji)其(qi)元件(jian)的(de)(de)基本參數。這些(xie)標(biao)(biao)(biao)準(zhun)(zhun)中尤其(qi)以管子標(biao)(biao)(biao)準(zhun)(zhun)和法(fa)蘭標(biao)(biao)(biao)準(zhun)(zhun)最具有代表性,它們是(shi)其(qi)他應(ying)用標(biao)(biao)(biao)準(zhun)(zhun)的(de)(de)基礎。


   世界上各(ge)國應(ying)用(yong)(yong)(yong)的(de)(de)(de)管(guan)道標(biao)(biao)(biao)準(zhun)體(ti)系(xi)(xi)(xi)(xi)有很多,不同的(de)(de)(de)國家有不同的(de)(de)(de)應(ying)用(yong)(yong)(yong)標(biao)(biao)(biao)準(zhun)和(he)(he)標(biao)(biao)(biao)準(zhun)體(ti)系(xi)(xi)(xi)(xi),而在我國,不同的(de)(de)(de)行業(ye)又各(ge)采用(yong)(yong)(yong)不同的(de)(de)(de)應(ying)用(yong)(yong)(yong)標(biao)(biao)(biao)準(zhun)和(he)(he)標(biao)(biao)(biao)準(zhun)體(ti)系(xi)(xi)(xi)(xi)。這些標(biao)(biao)(biao)準(zhun)之間千差萬別(bie),甚至有些標(biao)(biao)(biao)準(zhun)和(he)(he)標(biao)(biao)(biao)準(zhun)體(ti)系(xi)(xi)(xi)(xi)相(xiang)差甚遠,相(xiang)互之間無法配套使(shi)用(yong)(yong)(yong)和(he)(he)互換,從而給使(shi)用(yong)(yong)(yong)者帶來了不少麻煩(fan)。為(wei)(wei)此,工業(ye)管(guan)道設(she)計(ji)的(de)(de)(de)第一步就是選(xuan)擇應(ying)用(yong)(yong)(yong)標(biao)(biao)(biao)準(zhun)體(ti)系(xi)(xi)(xi)(xi),并作為(wei)(wei)裝置內各(ge)個專業(ye)設(she)計(ji)的(de)(de)(de)統一規定,以(yi)避免各(ge)相(xiang)關專業(ye)因采用(yong)(yong)(yong)不能互換的(de)(de)(de)其(qi)他應(ying)用(yong)(yong)(yong)標(biao)(biao)(biao)準(zhun)體(ti)系(xi)(xi)(xi)(xi)而導(dao)致錯誤(wu)。


工程應(ying)用:配管設計的管子標準系列不同引起的錯誤(wu)


   圖16.2所示的是(shi)在某施工(gong)現場發現的,因設計引起(qi)的錯誤(wu)。兩個裝置在界區接點,因管子(zi)標準(zhun)(zhun)系列(lie)不同引起(qi)管子(zi)外(wai)徑(jing)不同而連接不上。左側(ce)為(wei)ASME標準(zhun)(zhun)管子(zi),右側(ce)為(wei)HG 20553II標準(zhun)(zhun)系列(lie)管子(zi),都(dou)是(shi)DN500的公稱直徑(jing),但是(shi)左側(ce)管子(zi)外(wai)徑(jing)為(wei)508mm,右側(ce)管子(zi)外(wai)徑(jing)為(wei)530mm。


②. 國際化


   現在的(de)工(gong)(gong)程項目(mu)(mu)越(yue)來越(yue)國際化,這就要求工(gong)(gong)業(ye)管(guan)道器材設計時按照工(gong)(gong)程項目(mu)(mu)的(de)具(ju)體要求,選(xuan)(xuan)用國際化標準(zhun)的(de)管(guan)道器材。管(guan)道器材選(xuan)(xuan)用設計標準(zhun)規范也逐漸在統一向通用的(de)國際化標準(zhun)看齊(qi)。


③. 經濟(ji)性


   經濟性是指管道(dao)的(de)(de)(de)一(yi)次投資(zi)費用和(he)操作維護(hu)費用的(de)(de)(de)綜合指數低(di)(di)。一(yi)般情(qing)況下,如果一(yi)次投資(zi)較高(gao)的(de)(de)(de)話,其可(ke)靠(kao)性好,操作、維護(hu)費用低(di)(di)。對于特別重大(da)和(he)復雜的(de)(de)(de)決策,可(ke)借助計算機分(fen)析取技術和(he)經濟的(de)(de)(de)最優(you)化組合,如圖16.3所示。在設計時,要力(li)爭做到管系中各元件具有相同的(de)(de)(de)強度和(he)壽命選用。


④. 多學科性


   工(gong)(gong)業(ye)(ye)管道(dao)器(qi)材設(she)計(ji)(ji)是配管設(she)計(ji)(ji)的基礎技能之一,工(gong)(gong)業(ye)(ye)管道(dao)器(qi)材設(she)計(ji)(ji)既(ji)要(yao)求(qiu)從事(shi)這項(xiang)(xiang)設(she)計(ji)(ji)的工(gong)(gong)程技術人員具(ju)有(you)材料(liao)、力(li)(li)學、機械、技術經濟等多(duo)學科知識,還要(yao)求(qiu)能夠(gou)運用好計(ji)(ji)算機和外語兩個最重要(yao)的工(gong)(gong)具(ju),結合項(xiang)(xiang)目實際的采購(gou)情況(kuang),根據(ju)工(gong)(gong)藝專(zhuan)業(ye)(ye)的工(gong)(gong)藝管道(dao)數據(ju)表(biao)要(yao)求(qiu),根據(ju)管道(dao)布(bu)置(zhi)、設(she)備(bei)布(bu)置(zhi)和管道(dao)應力(li)(li)分析的特殊要(yao)求(qiu),根據(ju)甲(jia)方(fang)提出的要(yao)求(qiu),并(bing)遵(zun)循相(xiang)關(guan)法規和規定,用計(ji)(ji)算機文本、表(biao)格或者數據(ju)庫表(biao)示出來,成(cheng)為一個系統的、集體的、創造性的智力(li)(li)勞動。


⑤. 復雜(za)性


   工(gong)(gong)業管(guan)(guan)(guan)道(dao)(dao)(dao)(dao)工(gong)(gong)程設計過(guo)程中實際應用(yong)的管(guan)(guan)(guan)道(dao)(dao)(dao)(dao)器(qi)(qi)(qi)材(cai)(cai)種類(lei)很多(duo),使用(yong)工(gong)(gong)況也千差(cha)萬別,影響因素和(he)環(huan)節也比較多(duo)。工(gong)(gong)業管(guan)(guan)(guan)道(dao)(dao)(dao)(dao)是一個(ge)系統,各環(huan)節相(xiang)互(hu)關聯、相(xiang)互(hu)影響,管(guan)(guan)(guan)道(dao)(dao)(dao)(dao)組成件和(he)管(guan)(guan)(guan)道(dao)(dao)(dao)(dao)支撐(cheng)件的種類(lei)繁多(duo),各種材(cai)(cai)料各有特點和(he)具(ju)體技術(shu)要(yao)求,材(cai)(cai)料選(xuan)用(yong)復(fu)雜(za)(za)。管(guan)(guan)(guan)道(dao)(dao)(dao)(dao)長徑比很大,極易失穩,受力(li)情況比壓(ya)力(li)容器(qi)(qi)(qi)更復(fu)雜(za)(za)。管(guan)(guan)(guan)道(dao)(dao)(dao)(dao)內(nei)流體流動狀態復(fu)雜(za)(za),緩沖余地小,工(gong)(gong)作(zuo)條件變(bian)化(hua)頻率(lv)比壓(ya)力(li)容器(qi)(qi)(qi)高(如高溫、高壓(ya)、低溫、低壓(ya)、位(wei)移變(bian)形、風、雪(xue)、地震等都可(ke)能影響管(guan)(guan)(guan)道(dao)(dao)(dao)(dao)受力(li)情況)。在做管(guan)(guan)(guan)道(dao)(dao)(dao)(dao)器(qi)(qi)(qi)材(cai)(cai)選(xuan)用(yong)工(gong)(gong)作(zuo)時需要(yao)全面考慮。管(guan)(guan)(guan)道(dao)(dao)(dao)(dao)器(qi)(qi)(qi)材(cai)(cai)選(xuan)用(yong)和(he)裝置布(bu)置、管(guan)(guan)(guan)道(dao)(dao)(dao)(dao)布(bu)置、配(pei)管(guan)(guan)(guan)應力(li)分(fen)析一樣都是完成工(gong)(gong)程項目(mu)配(pei)管(guan)(guan)(guan)(管(guan)(guan)(guan)道(dao)(dao)(dao)(dao))設計專業工(gong)(gong)作(zuo)的基本技術(shu)技能。


圖 2.jpg


聯系方式.jpg