工(gong)(gong)(gong)業(ye)管(guan)(guan)(guan)道(dao)(dao)(dao)器材(cai)選(xuan)用是根據工(gong)(gong)(gong)程(cheng)設(she)(she)計的(de)(de)(de)(de)總體(ti)要求、工(gong)(gong)(gong)藝數據條件(jian)和采(cai)購特點等(deng)因素(su),對管(guan)(guan)(guan)子、管(guan)(guan)(guan)件(jian)、閥門、法蘭、墊片、緊固(gu)元件(jian)、特殊管(guan)(guan)(guan)道(dao)(dao)(dao)器材(cai)、隔熱材(cai)料(liao)(liao)、涂漆(qi)材(cai)料(liao)(liao)等(deng)的(de)(de)(de)(de)選(xuan)用,包括管(guan)(guan)(guan)道(dao)(dao)(dao)材(cai)料(liao)(liao)的(de)(de)(de)(de)標準、材(cai)質、規格、結構(gou)形式、連接形式等(deng)內(nei)容的(de)(de)(de)(de)選(xuan)定。在國內(nei)外(wai)一些(xie)大(da)型工(gong)(gong)(gong)程(cheng)公司,工(gong)(gong)(gong)業(ye)管(guan)(guan)(guan)道(dao)(dao)(dao)器材(cai)選(xuan)用的(de)(de)(de)(de)具(ju)體(ti)工(gong)(gong)(gong)作還(huan)包括管(guan)(guan)(guan)道(dao)(dao)(dao)材(cai)料(liao)(liao)數量匯(hui)總、向采(cai)購部門提出請購單、編(bian)制管(guan)(guan)(guan)道(dao)(dao)(dao)材(cai)料(liao)(liao)的(de)(de)(de)(de)采(cai)購技術要求文件(jian)、對管(guan)(guan)(guan)道(dao)(dao)(dao)材(cai)料(liao)(liao)提供(gong)商文件(jian)的(de)(de)(de)(de)評閱、施(shi)工(gong)(gong)(gong)現場工(gong)(gong)(gong)業(ye)管(guan)(guan)(guan)道(dao)(dao)(dao)器材(cai)的(de)(de)(de)(de)檢驗和試(shi)驗等(deng)內(nei)容。工(gong)(gong)(gong)業(ye)管(guan)(guan)(guan)道(dao)(dao)(dao)器材(cai)選(xuan)用的(de)(de)(de)(de)工(gong)(gong)(gong)作貫穿(chuan)工(gong)(gong)(gong)程(cheng)設(she)(she)計的(de)(de)(de)(de)整(zheng)個過程(cheng)。在工(gong)(gong)(gong)程(cheng)項目(mu)的(de)(de)(de)(de)詢價(jia)、設(she)(she)計、采(cai)購、施(shi)工(gong)(gong)(gong)及后期服務等(deng)階(jie)段均離(li)不開工(gong)(gong)(gong)業(ye)管(guan)(guan)(guan)道(dao)(dao)(dao)器材(cai)的(de)(de)(de)(de)選(xuan)用。
①. 標準系列化(hua)
目前大(da)多數管(guan)(guan)道(dao)及其(qi)元(yuan)件(jian)都進行了系列(lie)化,并(bing)有相(xiang)應的(de)(de)應用標(biao)(biao)(biao)(biao)準(zhun)(zhun)作支持。因此,管(guan)(guan)道(dao)材(cai)料(liao)設(she)計時首先要考慮的(de)(de)問題就(jiu)是管(guan)(guan)道(dao)及其(qi)元(yuan)件(jian)標(biao)(biao)(biao)(biao)準(zhun)(zhun)系列(lie)的(de)(de)選用。一個管(guan)(guan)系中(zhong)各元(yuan)件(jian)所用系列(lie)標(biao)(biao)(biao)(biao)準(zhun)(zhun)的(de)(de)集合(he)稱為應用標(biao)(biao)(biao)(biao)準(zhun)(zhun)體系。這(zhe)(zhe)些標(biao)(biao)(biao)(biao)準(zhun)(zhun)應包括(kuo)管(guan)(guan)子系列(lie)標(biao)(biao)(biao)(biao)準(zhun)(zhun)、管(guan)(guan)件(jian)系列(lie)標(biao)(biao)(biao)(biao)準(zhun)(zhun)、法蘭及其(qi)連接件(jian)系列(lie)標(biao)(biao)(biao)(biao)準(zhun)(zhun)、閥門標(biao)(biao)(biao)(biao)準(zhun)(zhun)等。這(zhe)(zhe)些標(biao)(biao)(biao)(biao)準(zhun)(zhun)通過一定(ding)的(de)(de)規則在一個管(guan)(guan)系中(zhong)得到應用,它們(men)之間相(xiang)互銜接、相(xiang)互配合(he),從而確(que)定(ding)了管(guan)(guan)道(dao)及其(qi)元(yuan)件(jian)的(de)(de)基本(ben)參數。這(zhe)(zhe)些標(biao)(biao)(biao)(biao)準(zhun)(zhun)中(zhong)尤其(qi)以(yi)管(guan)(guan)子標(biao)(biao)(biao)(biao)準(zhun)(zhun)和法蘭標(biao)(biao)(biao)(biao)準(zhun)(zhun)最具有代(dai)表性(xing),它們(men)是其(qi)他應用標(biao)(biao)(biao)(biao)準(zhun)(zhun)的(de)(de)基礎。
世界上各(ge)國應(ying)用(yong)(yong)(yong)的(de)(de)(de)管道標(biao)(biao)準(zhun)(zhun)(zhun)(zhun)體(ti)系有(you)(you)很多,不(bu)同(tong)的(de)(de)(de)國家有(you)(you)不(bu)同(tong)的(de)(de)(de)應(ying)用(yong)(yong)(yong)標(biao)(biao)準(zhun)(zhun)(zhun)(zhun)和標(biao)(biao)準(zhun)(zhun)(zhun)(zhun)體(ti)系,而在我國,不(bu)同(tong)的(de)(de)(de)行業又各(ge)采用(yong)(yong)(yong)不(bu)同(tong)的(de)(de)(de)應(ying)用(yong)(yong)(yong)標(biao)(biao)準(zhun)(zhun)(zhun)(zhun)和標(biao)(biao)準(zhun)(zhun)(zhun)(zhun)體(ti)系。這些(xie)標(biao)(biao)準(zhun)(zhun)(zhun)(zhun)之間千(qian)差萬(wan)別,甚至有(you)(you)些(xie)標(biao)(biao)準(zhun)(zhun)(zhun)(zhun)和標(biao)(biao)準(zhun)(zhun)(zhun)(zhun)體(ti)系相(xiang)差甚遠,相(xiang)互之間無法配套使用(yong)(yong)(yong)和互換(huan),從而給使用(yong)(yong)(yong)者(zhe)帶來了不(bu)少麻煩。為此,工業管道設(she)計(ji)的(de)(de)(de)第(di)一(yi)步就是(shi)選擇應(ying)用(yong)(yong)(yong)標(biao)(biao)準(zhun)(zhun)(zhun)(zhun)體(ti)系,并作為裝(zhuang)置內各(ge)個專業設(she)計(ji)的(de)(de)(de)統一(yi)規定,以避(bi)免各(ge)相(xiang)關專業因(yin)采用(yong)(yong)(yong)不(bu)能互換(huan)的(de)(de)(de)其他(ta)應(ying)用(yong)(yong)(yong)標(biao)(biao)準(zhun)(zhun)(zhun)(zhun)體(ti)系而導(dao)致錯誤。
工程應用:配(pei)管設(she)計(ji)的管子(zi)標準(zhun)系列不同引起的錯(cuo)誤
圖16.2所示的是(shi)在某施工(gong)現(xian)場發現(xian)的,因設(she)計引(yin)起(qi)的錯(cuo)誤。兩個裝置在界(jie)區接點(dian),因管(guan)子標(biao)準系(xi)列不同引(yin)起(qi)管(guan)子外徑(jing)不同而連接不上。左側(ce)為ASME標(biao)準管(guan)子,右側(ce)為HG 20553II標(biao)準系(xi)列管(guan)子,都是(shi)DN500的公稱直徑(jing),但(dan)是(shi)左側(ce)管(guan)子外徑(jing)為508mm,右側(ce)管(guan)子外徑(jing)為530mm。
②. 國際化
現在的(de)工程項(xiang)目(mu)越來越國際(ji)化(hua),這就要求(qiu)(qiu)工業管(guan)道(dao)器材(cai)(cai)設計時(shi)按照工程項(xiang)目(mu)的(de)具體(ti)要求(qiu)(qiu),選(xuan)用國際(ji)化(hua)標(biao)(biao)準(zhun)的(de)管(guan)道(dao)器材(cai)(cai)。管(guan)道(dao)器材(cai)(cai)選(xuan)用設計標(biao)(biao)準(zhun)規范也逐漸在統一向通(tong)用的(de)國際(ji)化(hua)標(biao)(biao)準(zhun)看齊。
③. 經濟性
經濟(ji)性是(shi)指(zhi)管道的(de)(de)一次投資費用(yong)和操(cao)作維護(hu)費用(yong)的(de)(de)綜合指(zhi)數低(di)。一般(ban)情況下,如果一次投資較高的(de)(de)話,其可(ke)靠性好(hao),操(cao)作、維護(hu)費用(yong)低(di)。對于特別重大和復雜的(de)(de)決策,可(ke)借(jie)助(zhu)計算機分(fen)析(xi)取技術和經濟(ji)的(de)(de)最(zui)優化(hua)組合,如圖16.3所示。在設計時,要(yao)力爭做(zuo)到(dao)管系中(zhong)各(ge)元件具(ju)有相(xiang)同(tong)的(de)(de)強(qiang)度和壽命(ming)選用(yong)。
④. 多學科性
工業(ye)管(guan)道(dao)(dao)器材(cai)(cai)設(she)(she)計(ji)是(shi)配(pei)管(guan)設(she)(she)計(ji)的基礎技能之一,工業(ye)管(guan)道(dao)(dao)器材(cai)(cai)設(she)(she)計(ji)既要求(qiu)從事這項設(she)(she)計(ji)的工程(cheng)技術(shu)人(ren)員具有材(cai)(cai)料、力學、機械、技術(shu)經(jing)濟等多學科知(zhi)識,還(huan)要求(qiu)能夠運(yun)用好(hao)計(ji)算機和外(wai)語兩個最(zui)重要的工具,結合項目(mu)實際的采購情(qing)況(kuang),根據工藝專業(ye)的工藝管(guan)道(dao)(dao)數據表要求(qiu),根據管(guan)道(dao)(dao)布(bu)置(zhi)、設(she)(she)備布(bu)置(zhi)和管(guan)道(dao)(dao)應力分析的特殊要求(qiu),根據甲方提出(chu)的要求(qiu),并遵循相關法規(gui)(gui)和規(gui)(gui)定(ding),用計(ji)算機文本、表格(ge)或者數據庫表示出(chu)來(lai),成為一個系(xi)統的、集(ji)體(ti)的、創(chuang)造性的智力勞動(dong)。
⑤. 復雜(za)性
工(gong)業管(guan)(guan)(guan)道(dao)工(gong)程(cheng)(cheng)設計過(guo)程(cheng)(cheng)中實際(ji)應(ying)用(yong)(yong)(yong)的(de)(de)管(guan)(guan)(guan)道(dao)器材種(zhong)類(lei)很多(duo),使用(yong)(yong)(yong)工(gong)況(kuang)也(ye)(ye)千差萬別,影響(xiang)因素(su)和環(huan)(huan)節也(ye)(ye)比(bi)較(jiao)多(duo)。工(gong)業管(guan)(guan)(guan)道(dao)是一(yi)個系統,各(ge)(ge)環(huan)(huan)節相互關聯、相互影響(xiang),管(guan)(guan)(guan)道(dao)組成件(jian)和管(guan)(guan)(guan)道(dao)支(zhi)撐件(jian)的(de)(de)種(zhong)類(lei)繁(fan)多(duo),各(ge)(ge)種(zhong)材料(liao)各(ge)(ge)有特點和具體技術要求(qiu),材料(liao)選(xuan)用(yong)(yong)(yong)復雜。管(guan)(guan)(guan)道(dao)長徑比(bi)很大,極易(yi)失穩(wen),受力(li)情況(kuang)比(bi)壓力(li)容器更復雜。管(guan)(guan)(guan)道(dao)內流體流動(dong)狀態復雜,緩沖余地小(xiao),工(gong)作條件(jian)變(bian)化頻率比(bi)壓力(li)容器高(gao)(如(ru)高(gao)溫(wen)、高(gao)壓、低(di)(di)溫(wen)、低(di)(di)壓、位移變(bian)形(xing)、風、雪、地震(zhen)等都(dou)可能(neng)影響(xiang)管(guan)(guan)(guan)道(dao)受力(li)情況(kuang))。在(zai)做管(guan)(guan)(guan)道(dao)器材選(xuan)用(yong)(yong)(yong)工(gong)作時需(xu)要全面(mian)考(kao)慮。管(guan)(guan)(guan)道(dao)器材選(xuan)用(yong)(yong)(yong)和裝置(zhi)布置(zhi)、管(guan)(guan)(guan)道(dao)布置(zhi)、配管(guan)(guan)(guan)應(ying)力(li)分(fen)析(xi)一(yi)樣都(dou)是完成工(gong)程(cheng)(cheng)項目配管(guan)(guan)(guan)(管(guan)(guan)(guan)道(dao))設計專業工(gong)作的(de)(de)基本技術技能(neng)。


