不銹鋼法蘭(lan)密封面主要有平面(mian)、凸(tu)面(mian)、凹凸(tu)面(mian)、榫槽面(mian)、O形圈面(mian)及環連接面(mian)六種型式,見表3-5中的簡圖。


平面(mian)密(mi)封面(mian)主要用(yong)于寬(kuan)面(mian)法蘭及低壓管道系(xi)統中,與相(xiang)配密封墊片(pian)接觸面(mian)分布于法蘭螺(luo)栓中心圓的內、外兩側,對應的墊片(pian)材質(zhi)多為石棉橡膠等非金屬軟質(zhi)材料,墊片(pian)預緊比(bi)壓較低。


凸面密封面主要用于(yu)(yu)窄面(mian)(mian)(mian)(mian)(mian)法蘭(lan),即墊片(pian)(pian)(pian)的接觸面(mian)(mian)(mian)(mian)(mian)位于(yu)(yu)法蘭(lan)螺(luo)栓(shuan)(shuan)孔所包圍的圓(yuan)周范圍內,也就是(shi)凸(tu)面(mian)(mian)(mian)(mian)(mian)密(mi)(mi)封面(mian)(mian)(mian)(mian)(mian)對應的墊片(pian)(pian)(pian)外徑正(zheng)好與法蘭(lan)連接螺(luo)栓(shuan)(shuan)內切圓(yuan)直(zhi)徑相當,安裝時可借助螺(luo)栓(shuan)(shuan)使墊片(pian)(pian)(pian)位置固定在法蘭(lan)面(mian)(mian)(mian)(mian)(mian)中央。這(zhe)種密(mi)(mi)封面(mian)(mian)(mian)(mian)(mian)在法蘭(lan)上應用最(zui)為(wei)廣(guang)泛。適用于(yu)(yu)凸(tu)面(mian)(mian)(mian)(mian)(mian)密(mi)(mi)封面(mian)(mian)(mian)(mian)(mian)法蘭(lan)的墊片(pian)(pian)(pian)有各(ge)種非金(jin)屬(shu)平墊片(pian)(pian)(pian)及包覆墊片(pian)(pian)(pian),金(jin)屬(shu)包墊,纏繞式(shi)墊片(pian)(pian)(pian)(含帶外環(huan)或(huo)帶內環(huan)的)等。


凹凸面密封面和(he)凸面(mian)(mian)(mian)(mian)密封(feng)面(mian)(mian)(mian)(mian)法蘭(lan)相比,通常用于(yu)密封(feng)要(yao)求較嚴(yan)的(de)場合(he),這種密封(feng)面(mian)(mian)(mian)(mian)的(de)特點是墊(dian)(dian)片嵌在凹(ao)面(mian)(mian)(mian)(mian)法蘭(lan)的(de)凹(ao)槽中(zhong),減少(shao)墊(dian)(dian)片被壓力沖擊的(de)可能(neng)性,裝配(pei)時(shi)便(bian)于(yu)對中(zhong),其缺點是一對法蘭(lan)要(yao)有兩種密封(feng)面(mian)(mian)(mian)(mian),即凸面(mian)(mian)(mian)(mian)和(he)凹(ao)面(mian)(mian)(mian)(mian),密封(feng)面(mian)(mian)(mian)(mian)的(de)加工較凸面(mian)(mian)(mian)(mian)法蘭(lan)復雜,因此(ci)不像凸面(mian)(mian)(mian)(mian)法蘭(lan)那樣應用廣泛。和(he)榫槽面(mian)(mian)(mian)(mian)法蘭(lan)相比,它有不能(neng)保護墊(dian)(dian)片使其不被擠(ji)入(ru)管(guan)道內的(de)缺點。適用于(yu)凹(ao)凸面(mian)(mian)(mian)(mian)密封(feng)面(mian)(mian)(mian)(mian)法蘭(lan)的(de)墊(dian)(dian)片有各種非(fei)金屬平墊(dian)(dian)、包覆墊(dian)(dian)、纏繞式(shi)墊(dian)(dian)片(含帶(dai)外(wai)環(huan)或帶(dai)內環(huan)的(de))等。


榫槽(cao)密封面具有與(yu)(yu)凹(ao)凸面(mian)(mian)(mian)法蘭(lan)(lan)(lan)(lan)相(xiang)似的優(you)點,并(bing)優(you)于(yu)(yu)(yu)凹(ao)凸面(mian)(mian)(mian)法蘭(lan)(lan)(lan)(lan)。這種(zhong)(zhong)密封面(mian)(mian)(mian)的法蘭(lan)(lan)(lan)(lan),與(yu)(yu)之相(xiang)配的墊(dian)(dian)(dian)片(pian)位于(yu)(yu)(yu)環狀凹(ao)槽內(nei),受兩(liang)側(ce)金屬(shu)壁的限制,可(ke)(ke)免于(yu)(yu)(yu)墊(dian)(dian)(dian)片(pian)受壓變形而被擠(ji)入管(guan)道(dao)中。由于(yu)(yu)(yu)墊(dian)(dian)(dian)片(pian)不(bu)與(yu)(yu)管(guan)內(nei)流體(ti)(ti)介(jie)質直接接觸,較少遭受流體(ti)(ti)介(jie)質的侵蝕(shi)或腐蝕(shi),故(gu)可(ke)(ke)用(yong)于(yu)(yu)(yu)高(gao)壓、易燃易爆、有毒介(jie)質等對(dui)密封要(yao)求較嚴(yan)的場合。這種(zhong)(zhong)密封面(mian)(mian)(mian)對(dui)墊(dian)(dian)(dian)片(pian)安裝(zhuang)對(dui)中性好(hao),但密封面(mian)(mian)(mian)加(jia)工比較困(kun)難(nan),更換墊(dian)(dian)(dian)片(pian)時(shi)易損(sun)傷密封面(mian)(mian)(mian),而且安裝(zhuang)和拆(chai)卸時(shi)必須在(zai)軸向將兩(liang)法蘭(lan)(lan)(lan)(lan)分開(kai),因此在(zai)管(guan)線設計時(shi)要(yao)考(kao)慮到有將法蘭(lan)(lan)(lan)(lan)在(zai)軸向分開(kai)的可(ke)(ke)能。適用(yong)于(yu)(yu)(yu)榫(sun)槽面(mian)(mian)(mian)法蘭(lan)(lan)(lan)(lan)的墊(dian)(dian)(dian)片(pian)有各種(zhong)(zhong)非金屬(shu)平(ping)墊(dian)(dian)(dian)、金屬(shu)包墊(dian)(dian)(dian)及(ji)基本型的纏繞(rao)式墊(dian)(dian)(dian)片(pian)等。


O形(xing)圈面密(mi)封的法蘭為一對(dui)法蘭,包括O形(xing)圈(quan)(quan)凸(tu)面及O形(xing)圈(quan)(quan)槽面兩種(zhong)密(mi)封面,O形(xing)圈(quan)(quan)位于O形(xing)圈(quan)(quan)槽面法蘭中,靠O形(xing)圈(quan)(quan)凸(tu)面法蘭壓緊以實現密(mi)封,適用(yong)于這種(zhong)密(mi)封面的墊片通常為橡膠O形(xing)密(mi)封環,我(wo)國水力發電站管道系統有些采用(yong)這種(zhong)密(mi)封面的法蘭。


 環(huan)連接面密(mi)封(feng)(feng)的法(fa)蘭(lan),也(ye)屬于(yu)窄面法(fa)蘭(lan),并在(zai)法(fa)蘭(lan)的凸面上(shang)開(kai)出一環狀梯形(xing)槽作(zuo)為(wei)法(fa)蘭(lan)密(mi)封(feng)(feng)面,和榫(sun)槽面法(fa)蘭(lan)一樣,這種(zhong)法(fa)蘭(lan)在(zai)安裝和拆卸(xie)時必須沿軸(zhou)向將(jiang)法(fa)蘭(lan)分開(kai),因此,在(zai)管(guan)線設(she)計時要(yao)考慮到將(jiang)法(fa)蘭(lan)在(zai)軸(zhou)向分開(kai)的可能。這種(zhong)密(mi)封(feng)(feng)面專門用來與加(jia)(jia)工成八角(jiao)形(xing)或橢圓形(xing)的實體金屬墊片(pian)配合(he),以(yi)(yi)實現密(mi)封(feng)(feng)連接。由于(yu)金屬環墊可以(yi)(yi)適應各種(zhong)金屬的固有特(te)性,因而這種(zhong)密(mi)封(feng)(feng)面的密(mi)封(feng)(feng)性能好,對安裝要(yao)求也(ye)不太嚴格,通常(chang)適合(he)于(yu)高溫、高壓(ya)工況(kuang),但(dan)密(mi)封(feng)(feng)面的加(jia)(jia)工精度要(yao)求較高。


1. 密封面的形式及代號 


不銹鋼(gang)法蘭密封(feng)面型式及其代(dai)號見表(biao) 3-5。


表 5.jpg

表 5.1.jpg



2.法蘭密封面的加工


 不(bu)銹鋼法蘭密(mi)(mi)封(feng)(feng)面(mian)(mian)的(de)(de)表(biao)(biao)面(mian)(mian)應進行機械加(jia)工,因加(jia)工表(biao)(biao)面(mian)(mian)的(de)(de)表(biao)(biao)面(mian)(mian)粗(cu)糙(cao)(cao)度(du)及(ji)表(biao)(biao)面(mian)(mian)硬(ying)(ying)度(du)(指環(huan)(huan)連(lian)接(jie)面(mian)(mian)法蘭)直接(jie)影響連(lian)接(jie)的(de)(de)密(mi)(mi)封(feng)(feng)性能。法蘭密(mi)(mi)封(feng)(feng)面(mian)(mian)的(de)(de)表(biao)(biao)面(mian)(mian)粗(cu)糙(cao)(cao)度(du)見表(biao)(biao)3-6。用戶(hu)有(you)特殊要求應在訂貨合(he)同(tong)中注明(ming)。對(dui)于(yu)環(huan)(huan)連(lian)接(jie)密(mi)(mi)封(feng)(feng)面(mian)(mian)法蘭的(de)(de)環(huan)(huan)槽密(mi)(mi)封(feng)(feng)面(mian)(mian)的(de)(de)硬(ying)(ying)度(du)應高于(yu)所配合(he)的(de)(de)金屬環(huan)(huan)墊的(de)(de)硬(ying)(ying)度(du)。


表 6.jpg


注:對于(yu)全平面(FF)、凸面(RF)和凹凸面(FM)法(fa)蘭,密封面一般加工成(cheng)鋸齒(chi)形的同心圓或(huo)螺旋(xuan)齒(chi)槽,加工刀(dao)具的圓角半(ban)徑應不(bu)小(xiao)于(yu)1.5mm,同心圓或(huo)螺旋(xuan)齒(chi)槽的深度約為(wei)0.05mm,節距約為(wei)0.50~0.56mm.對于(yu)Class標記的凹凸面(FM)法(fa)蘭,也(ye)可以(yi)加工成(cheng)光(guang)面。