在線亞洲日產一區二區:不銹鋼管道系統的吹掃適用于氣體管道。蒸汽管道應用蒸汽吹掃;非蒸汽管道一般用空氣進行吹掃,如不能滿足要求時,也可用蒸汽吹掃,但要考慮管道承受高溫和熱膨脹因素的影響;氧氣管道應用不帶油的壓縮空氣或氨氣吹掃;儀表管道應用無油干燥壓縮空氣吹掃。


①. 蒸汽吹掃(sao)


  a. 蒸汽吹(chui)掃(sao)前,應先(xian)緩慢(man)升(sheng)溫(wen)暖管(guan)(guan)(guan),當吹(chui)洗管(guan)(guan)(guan)段末端(duan)與進(jin)氣端(duan)溫(wen)度基本相等時(shi),恒溫(wen)1小時(shi)后進(jin)行吹(chui)掃(sao);然后自然降溫(wen)至環境溫(wen)度,再升(sheng)溫(wen)、暖管(guan)(guan)(guan)、恒溫(wen),進(jin)行第二(er)次吹(chui)掃(sao);如(ru)此反復進(jin)行,一般(ban)不(bu)少于3次。


  b. 吹(chui)掃蒸(zheng)汽總(zong)管(guan)時(shi),用總(zong)汽閥控(kong)制蒸(zheng)汽流量(liang)(liang)(liang),吹(chui)掃支(zhi)管(guan)用管(guan)路分支(zhi)處(chu)的閥門控(kong)制流量(liang)(liang)(liang)。在(zai)開啟(qi)閥門前,應先(xian)將(jiang)管(guan)道(dao)中的冷凝水經(jing)疏(shu)水閥排放干凈。吹(chui)掃壓(ya)力應盡量(liang)(liang)(liang)維(wei)持在(zai)管(guan)道(dao)設(she)計(ji)壓(ya)力的75%左右,最低(di)不(bu)應低(di)于設(she)計(ji)壓(ya)力的25%.吹(chui)掃流量(liang)(liang)(liang)為(wei)設(she)計(ji)流量(liang)(liang)(liang)的40%~60%,流速一般(ban)不(bu)低(di)于30m/s.吹(chui)掃時(shi)間每次20~30min,當排氣口(kou)吹(chui)出的蒸(zheng)汽完(wan)全(quan)清潔(jie)時(shi),才(cai)能停止吹(chui)掃。蒸(zheng)汽閥的開啟(qi)和關(guan)閉都應緩慢,不(bu)能過急,以免形成水錘現象而引起閥件破裂。


  c. 蒸汽吹掃的排(pai)氣管應(ying)(ying)引(yin)至室外(wai),并加明顯(xian)標志。管口應(ying)(ying)離開地(di)面一定高度(du)并向上傾(qing)斜,以保證排(pai)放安全。排(pai)氣管應(ying)(ying)具有牢固的支撐,以承(cheng)受排(pai)放的反作用力(li)。排(pai)氣管的直徑不宜小于被吹掃管直徑,長度(du)應(ying)(ying)盡量短。


  d. 蒸(zheng)(zheng)(zheng)汽(qi)(qi)吹(chui)掃的檢查(cha)方法及合格(ge)標準(zhun)為:對于一般蒸(zheng)(zheng)(zheng)汽(qi)(qi)管道,可用刨光木板置于排汽(qi)(qi)口處檢查(cha),木板上(shang)無(wu)鐵(tie)銹、臟物為合格(ge);對于通(tong)往汽(qi)(qi)輪機或設計(ji)文件有規定(ding)的管道,經(jing)蒸(zheng)(zheng)(zheng)汽(qi)(qi)吹(chui)掃后(hou)應檢驗靶片。當設計(ji)無(wu)規定(ding)時,其質(zhi)量應符合表3-30的規定(ding)。


表 30.jpg


  e. 管(guan)道系統吹(chui)掃(sao)后(hou),對可能留(liu)存(cun)雜物的部(bu)(bu)位,應當用(yong)人工(gong)(gong)加以清除(chu)(chu)。在(zai)(zai)吹(chui)掃(sao)過程(cheng)中,不應使(shi)用(yong)疏(shu)水器來排除(chu)(chu)系統中的凝結水,最好將疏(shu)水器暫(zan)時拆(chai)除(chu)(chu),待(dai)吹(chui)掃(sao)工(gong)(gong)作結束(shu)后(hou)再裝上(shang),并進(jin)行調整和投入使(shi)用(yong)。絕(jue)熱管(guan)道的蒸汽吹(chui)掃(sao)工(gong)(gong)作,一般(ban)宜在(zai)(zai)絕(jue)熱施(shi)工(gong)(gong)前進(jin)行,必(bi)要時可采取局部(bu)(bu)的人體防(fang)燙措施(shi),確保(bao)安(an)全。



②. 氣(qi)體吹掃(sao)


  a. 空氣(qi)吹(chui)掃的方法(fa)和步(bu)驟,可(ke)參照蒸汽管道(dao)的方法(fa)進行。吹(chui)掃效果的檢(jian)(jian)查,可(ke)在(zai)排(pai)氣(qi)口(kou)用白(bai)布(bu)或涂有白(bai)漆的靶(ba)(ba)板檢(jian)(jian)查,當管道(dao)系統吹(chui)掃一定時(shi)間后,把(ba)用于檢(jian)(jian)查的靶(ba)(ba)板在(zai)排(pai)出處停放5min,若其上無鐵銹(xiu)、塵土、水分(fen)及其他臟物即為合格(ge)。


  b. 對于輸送可燃(ran)及助燃(ran)氣體(ti)的管(guan)道,用(yong)(yong)壓縮空氣吹掃合格后,使用(yong)(yong)前還必須用(yong)(yong)安(an)全(quan)氣體(ti)進行置換(huan),置換(huan)方法和合格標準(zhun)見表3-31。


表 31.jpg


  c. 常用工作介質(zhi)的(de)置換(huan)氣體。


   · 氧(yang)氣(qi)管道


     用(yong)不含油的壓縮空氣(qi)(qi)或氮(dan)氣(qi)(qi)吹(chui)掃合格后,在投入使用(yong)前須(xu)用(yong)氧氣(qi)(qi)吹(chui)掃置(zhi)(zhi)換,氧氣(qi)(qi)用(yong)量不小(xiao)于被置(zhi)(zhi)換管道總容(rong)積的3倍,吹(chui)掃置(zhi)(zhi)換用(yong)排氣(qi)(qi)管,應接至室(shi)外安(an)全(quan)地。


   · 乙炔管道


     用(yong)空氣(qi)(qi)或氮氣(qi)(qi)吹掃合(he)格后,在投入使用(yong)前(qian)必(bi)須用(yong)3倍于管(guan)(guan)道總容積的氮氣(qi)(qi)(含氧(yang)量不大于1%)進(jin)行吹掃置換,直至排(pai)出(chu)管(guan)(guan)排(pai)出(chu)氮氣(qi)(qi)中(zhong)含氧(yang)量少于3%時,才允(yun)許輸人乙炔氣(qi)(qi)。


   · 煤氣(qi)或(huo)天然氣(qi)管道 


    采用(yong)(yong)(yong)(yong)(yong)壓(ya)(ya)(ya)力(li)不小于(yu)管(guan)道(dao)(dao)設計壓(ya)(ya)(ya)力(li)的壓(ya)(ya)(ya)縮空氣吹(chui)掃(sao)合格后,在(zai)(zai)投人使(shi)用(yong)(yong)(yong)(yong)(yong)前,天然(ran)氣管(guan)道(dao)(dao)必須用(yong)(yong)(yong)(yong)(yong)天然(ran)氣進行(xing)吹(chui)掃(sao)置(zhi)(zhi)(zhi)換(huan),直至氣體經(jing)取樣(yang)(yang)化驗(yan)合格為(wei)止;煤氣管(guan)道(dao)(dao)可先用(yong)(yong)(yong)(yong)(yong)氮氣吹(chui)掃(sao)置(zhi)(zhi)(zhi)換(huan),再輸入煤氣進行(xing)置(zhi)(zhi)(zhi)換(huan),但此(ci)(ci)法費用(yong)(yong)(yong)(yong)(yong)較(jiao)高,應(ying)用(yong)(yong)(yong)(yong)(yong)較(jiao)少,通(tong)常是用(yong)(yong)(yong)(yong)(yong)煤氣直接置(zhi)(zhi)(zhi)換(huan)空氣,直至取樣(yang)(yang)化驗(yan)合格后,才允許投入運行(xing),應(ying)用(yong)(yong)(yong)(yong)(yong)此(ci)(ci)法,其(qi)壓(ya)(ya)(ya)力(li)不得超過0.049MPa,并要求管(guan)道(dao)(dao)沿程無明(ming)火(huo)或熾熱物(wu)。由于(yu)用(yong)(yong)(yong)(yong)(yong)煤氣直接置(zhi)(zhi)(zhi)換(huan)空氣過程中,有一段時(shi)間煤氣的濃度在(zai)(zai)爆炸區間范(fan)圍內,在(zai)(zai)常溫、常壓(ya)(ya)(ya)下遇(yu)火(huo)就會(hui)爆炸。因此(ci)(ci)在(zai)(zai)使(shi)用(yong)(yong)(yong)(yong)(yong)此(ci)(ci)方法時(shi),必須采取相應(ying)的安全措施。