壓(ya)力容(rong)(rong)器(qi)(qi)法蘭是(shi)(shi)壓(ya)力容(rong)(rong)器(qi)(qi)的(de)常用部件(jian)(jian),是(shi)(shi)連接(jie)各種壓(ya)力容(rong)(rong)器(qi)(qi)部件(jian)(jian)的(de)基本(ben)(ben)元件(jian)(jian),廣(guang)泛(fan)地(di)用于石油、石化、電力、原子(zi)能(neng)(neng)、輕工等領域。對于容(rong)(rong)器(qi)(qi)而(er)言,應該是(shi)(shi)一(yi)個組(zu)件(jian)(jian),包(bao)括法蘭、墊片和(he)連接(jie)螺栓或螺柱以(yi)及(ji)螺母,其作用是(shi)(shi)使不(bu)同的(de)受壓(ya)元件(jian)(jian)組(zu)合在(zai)一(yi)起,同時(shi)保證連接(jie)部位不(bu)發生(sheng)(sheng)(sheng)泄(xie)漏(lou)(lou)。法蘭連接(jie)的(de)主要失(shi)效形式為接(jie)頭(tou)的(de)剛度失(shi)效,其外部表現(xian)型式為泄(xie)漏(lou)(lou)。壓(ya)力容(rong)(rong)器(qi)(qi)內部的(de)介質具有高溫、高壓(ya)的(de)特(te)點,同時(shi)具有易燃、易爆(bao)的(de)特(te)性或毒性,一(yi)旦產生(sheng)(sheng)(sheng)泄(xie)漏(lou)(lou),將發生(sheng)(sheng)(sheng)嚴(yan)重(zhong)的(de)次生(sheng)(sheng)(sheng)災害,嚴(yan)重(zhong)威脅壓(ya)力容(rong)(rong)器(qi)(qi)本(ben)(ben)體和(he)周(zhou)圍設備(bei)以(yi)及(ji)人員的(de)安全。因此容(rong)(rong)器(qi)(qi)法蘭的(de)設計(ji)和(he)選用應優先(xian)考(kao)慮(lv)的(de)因素是(shi)(shi)整體密封性能(neng)(neng)。


  我國壓(ya)力(li)容器(qi)法(fa)(fa)蘭標(biao)準(zhun)自成體系(xi)。最(zui)早的壓(ya)力(li)容器(qi)法(fa)(fa)蘭標(biao)準(zhun)可(ke)以追溯到20世紀70年代,當(dang)時使用的是由原(yuan)一機(ji)部、石(shi)油部、化工(gong)部三部共同發布的壓(ya)力(li)容器(qi)法(fa)(fa)蘭行業標(biao)準(zhun)JB 1157~1164-1973.經(jing)過長期(qi)的試用及不斷的修訂(ding),目前最(zui)新(xin)的標(biao)準(zhun)為NB/T 47020~47027-2012《壓(ya)力(li)容器(qi)法(fa)(fa)蘭》。


  就法(fa)蘭(lan)的結構(gou)型式和工作原理而言,壓力(li)容器法(fa)蘭(lan)和管法(fa)蘭(lan)沒有多大差異。比較明(ming)顯的區別(bie)是,壓力(li)容器法(fa)蘭(lan)規(gui)格較大,與(yu)(yu)各類壓力(li)容器連接(jie)使(shi)(shi)用(yong);而管法(fa)蘭(lan)常常與(yu)(yu)管子直接(jie)連接(jie)或與(yu)(yu)泵(beng)、閥、機等管道(dao)設備(bei)的進出口管子連接(jie)使(shi)(shi)用(yong)。


  壓(ya)(ya)(ya)(ya)(ya)力(li)容(rong)器法(fa)(fa)(fa)蘭(lan)(lan)工作(zuo)原理為:當(dang)對法(fa)(fa)(fa)蘭(lan)(lan)螺(luo)栓施(shi)加預(yu)緊力(li)時,螺(luo)栓力(li)通過法(fa)(fa)(fa)蘭(lan)(lan)環(huan)把墊(dian)片(pian)(pian)(pian)壓(ya)(ya)(ya)(ya)(ya)緊,迫(po)使(shi)法(fa)(fa)(fa)蘭(lan)(lan)墊(dian)片(pian)(pian)(pian)產生(sheng)壓(ya)(ya)(ya)(ya)(ya)縮變(bian)形(xing)。當(dang)螺(luo)栓力(li)達到一定數值后,迫(po)使(shi)法(fa)(fa)(fa)蘭(lan)(lan)密(mi)(mi)(mi)封(feng)面(mian)和墊(dian)片(pian)(pian)(pian)上的(de)(de)(de)(de)(de)(de)凹(ao)凸(tu)不(bu)平面(mian)借助墊(dian)片(pian)(pian)(pian)變(bian)形(xing)而填滿(man),這就(jiu)為阻(zu)止流(liu)體介質泄(xie)漏創造了初(chu)始密(mi)(mi)(mi)封(feng)條(tiao)件。此時墊(dian)片(pian)(pian)(pian)單位有效密(mi)(mi)(mi)封(feng)面(mian)積上的(de)(de)(de)(de)(de)(de)壓(ya)(ya)(ya)(ya)(ya)緊力(li)稱為墊(dian)片(pian)(pian)(pian)的(de)(de)(de)(de)(de)(de)初(chu)始密(mi)(mi)(mi)封(feng)比(bi)(bi)壓(ya)(ya)(ya)(ya)(ya)。當(dang)設備或管道(dao)承(cheng)受介質壓(ya)(ya)(ya)(ya)(ya)力(li)后,螺(luo)栓受到拉伸應力(li)而伸長,法(fa)(fa)(fa)蘭(lan)(lan)密(mi)(mi)(mi)封(feng)面(mian)沿著彼此分(fen)離的(de)(de)(de)(de)(de)(de)方向(xiang)移動,密(mi)(mi)(mi)封(feng)面(mian)與墊(dian)片(pian)(pian)(pian)之(zhi)(zhi)間的(de)(de)(de)(de)(de)(de)壓(ya)(ya)(ya)(ya)(ya)緊力(li)下(xia)(xia)(xia)降(jiang),墊(dian)片(pian)(pian)(pian)的(de)(de)(de)(de)(de)(de)壓(ya)(ya)(ya)(ya)(ya)縮量減少(shao),預(yu)緊密(mi)(mi)(mi)封(feng)比(bi)(bi)壓(ya)(ya)(ya)(ya)(ya)下(xia)(xia)(xia)降(jiang)。如(ru)果這時密(mi)(mi)(mi)封(feng)墊(dian)片(pian)(pian)(pian)具有足夠的(de)(de)(de)(de)(de)(de)回彈能力(li),墊(dian)片(pian)(pian)(pian)的(de)(de)(de)(de)(de)(de)變(bian)形(xing)能補償螺(luo)栓和密(mi)(mi)(mi)封(feng)面(mian)的(de)(de)(de)(de)(de)(de)分(fen)離值,而使(shi)預(yu)緊密(mi)(mi)(mi)封(feng)比(bi)(bi)壓(ya)(ya)(ya)(ya)(ya)只下(xia)(xia)(xia)降(jiang)到不(bu)小于工作(zuo)密(mi)(mi)(mi)封(feng)比(bi)(bi)壓(ya)(ya)(ya)(ya)(ya),則法(fa)(fa)(fa)蘭(lan)(lan)依然保持良(liang)好的(de)(de)(de)(de)(de)(de)密(mi)(mi)(mi)封(feng)狀態(tai)。反之(zhi)(zhi),如(ru)墊(dian)片(pian)(pian)(pian)的(de)(de)(de)(de)(de)(de)回彈能力(li)不(bu)足,密(mi)(mi)(mi)封(feng)比(bi)(bi)壓(ya)(ya)(ya)(ya)(ya)下(xia)(xia)(xia)降(jiang)到工作(zuo)密(mi)(mi)(mi)封(feng)比(bi)(bi)壓(ya)(ya)(ya)(ya)(ya)以下(xia)(xia)(xia),甚(shen)至(zhi)密(mi)(mi)(mi)封(feng)口重新出現(xian)縫隙,則密(mi)(mi)(mi)封(feng)失效。