法蘭接頭是由法蘭密封墊片及連接螺栓三種元件組成的一個承壓管道連接件。在法蘭密封接頭中,墊片是最主要的密封元件。對于非金屬墊片來說,法蘭接頭的密封是通過擰緊螺栓,使法蘭與墊片接觸表面及其墊片內部造成較大的壓緊應力,從而一方面使墊片表面與法蘭表面緊密貼合以填滿法蘭表面的微間隙,另一方面減小墊片材料的孔隙率,即減小被密封流體的泄漏通道,從而實現法蘭接頭的密封。由于任何制造或加工方法都不可能形成絕對光滑的理想表面,也不可能實現密封面間的完全嵌合以及密封件本身孔隙的完全阻塞,所以在相互接觸的密封面間和密封墊片內部總是存在著微小的間隙或通道。因而,對墊片密封來說,泄漏總是不可避免的。當介質以一定的壓力通過螺栓法蘭連接時,總會在密封點處出現泄漏。


  法(fa)蘭接頭的(de)(de)密(mi)封失效形式主(zhu)要(yao)表(biao)現為泄(xie)漏(lou)。泄(xie)漏(lou)輕則(ze)造成能源(yuan)、原材料的(de)(de)大量浪費,重則(ze)導致(zhi)設備報廢、停(ting)工(gong)停(ting)產、人員傷亡(wang)和嚴重的(de)(de)環境污染。隨著現代石油、化(hua)工(gong)、原子能、航天及深海技術的(de)(de)迅速(su)發展,對管道及其裝置(zhi)的(de)(de)密(mi)封提出了更嚴格的(de)(de)要(yao)求,因而(er)密(mi)封墊(dian)片(pian)的(de)(de)地位更加重要(yao)。


  在(zai)墊片(pian)(pian)密(mi)封(feng)的(de)法蘭接(jie)頭中,雖(sui)然(ran)泄漏無(wu)法避免,但可以(yi)控(kong)制在(zai)一(yi)定(ding)的(de)范圍(wei)內。墊片(pian)(pian)密(mi)封(feng)的(de)可靠(kao)性(xing)與(yu)連接(jie)結構的(de)形式、介質特性(xing)、工況條件等(deng)諸多因(yin)素(su)有關,而且最主要的(de)是(shi)與(yu)所采用的(de)密(mi)封(feng)墊片(pian)(pian)材(cai)料和其結構有關。影響(xiang)墊片(pian)(pian)密(mi)封(feng)的(de)因(yin)素(su)很多,至(zhi)今(jin)還(huan)是(shi)一(yi)個未能定(ding)量(liang)的(de)問(wen)題,因(yin)此研究(jiu)墊片(pian)(pian)密(mi)封(feng)的(de)工作,至(zhi)今(jin)仍然(ran)是(shi)工業界普遍關注的(de)問(wen)題。


  本(ben)篇就墊(dian)(dian)(dian)(dian)片(pian)(pian)(pian)基礎知識、墊(dian)(dian)(dian)(dian)片(pian)(pian)(pian)結構及其標準(zhun)進行描述,共(gong)4章組成(cheng),內容(rong)包(bao)括墊(dian)(dian)(dian)(dian)片(pian)(pian)(pian)的一(yi)般結構型(xing)(xing)(xing)式(shi)、種類(lei)、參數和設(she)計選用(yong)(yong);非金(jin)屬平墊(dian)(dian)(dian)(dian)片(pian)(pian)(pian)(含非金(jin)屬軟(ruan)墊(dian)(dian)(dian)(dian)片(pian)(pian)(pian)及聚四氟乙烯(xi)包(bao)覆墊(dian)(dian)(dian)(dian)片(pian)(pian)(pian));金(jin)屬復(fu)合墊(dian)(dian)(dian)(dian)片(pian)(pian)(pian)(含纏繞式(shi)墊(dian)(dian)(dian)(dian)片(pian)(pian)(pian)、金(jin)屬包(bao)覆墊(dian)(dian)(dian)(dian)片(pian)(pian)(pian)、金(jin)屬沖齒板(ban)柔性石墨復(fu)合墊(dian)(dian)(dian)(dian)片(pian)(pian)(pian)、柔性石墨金(jin)屬波齒復(fu)合墊(dian)(dian)(dian)(dian)片(pian)(pian)(pian))及金(jin)屬墊(dian)(dian)(dian)(dian)片(pian)(pian)(pian)(含金(jin)屬環(huan)形(xing)墊(dian)(dian)(dian)(dian)片(pian)(pian)(pian)、金(jin)屬齒形(xing)墊(dian)(dian)(dian)(dian)片(pian)(pian)(pian)及R型(xing)(xing)(xing)、RX型(xing)(xing)(xing)及BX型(xing)(xing)(xing)專用(yong)(yong)自(zi)緊密封金(jin)屬環(huan)墊(dian)(dian)(dian)(dian))等(deng)。