在國家政策支持下,太鋼歷時七年,建設了世界上產量最大、自動化水平最高的熱軋帶鋼(80萬噸/年)和冷軋帶鋼(50萬噸/年)連續退火酸洗機組。對不銹(xiu)鋼冷軋帶鋼流程進行大膽革新,建設了世界一流的不銹(xiu)鋼(gang)連軋機組,創造性地把各個獨立的生產單元“五機架連軋機、退火、酸洗、平整、拉矯、縱切”等有機地集成在一條線上,建成了不銹鋼冷軋帶鋼“六位一體”的全連續生產線。該生產線經過一次上卷和一次卸卷即可產出成品,減少了生產過程環節,簡化了流程,提高生產效率,降低工藝介質消耗。該產線解決了多工序工藝匹配優化設計、鐵素體等特殊品種高質量生產、全線高效精準運行及智能控制等一系列難題,實現了不銹鋼冷軋帶鋼全連續生產線技術集成與創新。
太鋼(gang)(gang)(gang)不(bu)銹鋼(gang)(gang)(gang)冷(leng)(leng)軋(ya)(ya)帶(dai)鋼(gang)(gang)(gang)全連續(xu)生(sheng)(sheng)產(chan)(chan)線有效(xiao)(xiao)地提高(gao)(gao)了(le)冷(leng)(leng)軋(ya)(ya)過程(cheng)的(de)(de)(de)生(sheng)(sheng)產(chan)(chan)效(xiao)(xiao)率(lv)(lv)(lv),縮短(duan)了(le)生(sheng)(sheng)產(chan)(chan)周期,降低(di)了(le)資(zi)金占用(yong)時間,加(jia)快訂(ding)單交付周期;減(jian)少(shao)了(le)各(ge)工(gong)(gong)(gong)序(xu)切損造(zao)成(cheng)(cheng)的(de)(de)(de)帶(dai)鋼(gang)(gang)(gang)損失,提高(gao)(gao)成(cheng)(cheng)材(cai)率(lv)(lv)(lv)4%以上;節省(sheng)了(le)以前各(ge)工(gong)(gong)(gong)序(xu)的(de)(de)(de)上卷(juan)與(yu)下卷(juan)裝備(bei),節約設(she)備(bei)投資(zi);節省(sheng)了(le)占地面積,提高(gao)(gao)土地利用(yong)率(lv)(lv)(lv);減(jian)少(shao)操作人員數量(liang),降低(di)綜合能(neng)源消(xiao)耗。該工(gong)(gong)(gong)程(cheng)設(she)計工(gong)(gong)(gong)藝先進,布置緊湊,物流高(gao)(gao)效(xiao)(xiao),裝備(bei)國產(chan)(chan)化(hua)率(lv)(lv)(lv)高(gao)(gao),成(cheng)(cheng)本(ben)(ben)低(di),質(zhi)量(liang)優(you),代表了(le)當(dang)今世界(jie)不(bu)銹鋼(gang)(gang)(gang)生(sheng)(sheng)產(chan)(chan)的(de)(de)(de)最高(gao)(gao)技術水平(ping)。項(xiang)目榮獲2016年度(du)全國冶金行業(ye)(ye)優(you)秀工(gong)(gong)(gong)程(cheng)設(she)計一等獎,2016-2017年度(du)國家優(you)質(zhi)工(gong)(gong)(gong)程(cheng)獎,2017年入選工(gong)(gong)(gong)業(ye)(ye)和(he)信息化(hua)部(bu)“智能(neng)制造(zao)試(shi)點(dian)示(shi)范(fan)項(xiang)目”。該生(sheng)(sheng)產(chan)(chan)線擁有多(duo)項(xiang)自主知識(shi)產(chan)(chan)權,授權專(zhuan)利48件(jian),其(qi)中(zhong)發(fa)(fa)明(ming)專(zhuan)利26件(jian),企業(ye)(ye)專(zhuan)有技術49件(jian)。經專(zhuan)家評價,其(qi)總體技術達國際(ji)領先水平(ping),為高(gao)(gao)質(zhi)量(liang)、高(gao)(gao)效(xiao)(xiao)率(lv)(lv)(lv)、低(di)成(cheng)(cheng)本(ben)(ben)的(de)(de)(de)不(bu)銹鋼(gang)(gang)(gang)冷(leng)(leng)板制造(zao)提供了(le)新模(mo)式,成(cheng)(cheng)為世界(jie)不(bu)銹鋼(gang)(gang)(gang)冷(leng)(leng)軋(ya)(ya)生(sheng)(sheng)產(chan)(chan)技術的(de)(de)(de)標桿,對(dui)不(bu)銹鋼(gang)(gang)(gang)冷(leng)(leng)軋(ya)(ya)規模(mo)化(hua)發(fa)(fa)展(zhan)有引領和(he)示(shi)范(fan)作用(yong)。
太鋼(gang)不(bu)銹(xiu)鋼(gang)冷(leng)(leng)連(lian)(lian)(lian)(lian)軋(ya)(ya)工(gong)程在工(gong)藝技術(shu)和裝備上(shang)(shang)(shang)實(shi)現了(le)一系(xi)(xi)列重大(da)突破和創新(xin)。在工(gong)藝技術(shu)上(shang)(shang)(shang),該生(sheng)(sheng)產(chan)線(xian)集(ji)成(cheng)(cheng)(cheng)了(le)當今世界(jie)上(shang)(shang)(shang)最(zui)(zui)先進(jin)的(de)(de)不(bu)銹(xiu)鋼(gang)冷(leng)(leng)連(lian)(lian)(lian)(lian)軋(ya)(ya)軋(ya)(ya)制、超長(chang)連(lian)(lian)(lian)(lian)續退火等諸多新(xin)技術(shu);配(pei)套(tao)實(shi)施了(le)酸再生(sheng)(sheng)、酸凈化(hua)、污水(shui)處理、氮氧化(hua)物(wu)減排等一系(xi)(xi)列環保(bao)技術(shu)。在裝備配(pei)置上(shang)(shang)(shang),建成(cheng)(cheng)(cheng)了(le)目前世界(jie)上(shang)(shang)(shang)最(zui)(zui)先進(jin)的(de)(de)激光(guang)焊機(ji)(ji)、世界(jie)上(shang)(shang)(shang)第(di)一套(tao)5機(ji)(ji)架(jia)不(bu)銹(xiu)鋼(gang)冷(leng)(leng)連(lian)(lian)(lian)(lian)軋(ya)(ya)機(ji)(ji)、最(zui)(zui)大(da)的(de)(de)冷(leng)(leng)軋(ya)(ya)不(bu)銹(xiu)鋼(gang)帶鋼(gang)連(lian)(lian)(lian)(lian)續退火爐(lu)及其酸洗系(xi)(xi)統,平整機(ji)(ji)、拉轎機(ji)(ji)、在線(xian)切邊剪(jian)機(ji)(ji)實(shi)現了(le)在線(xian)集(ji)成(cheng)(cheng)(cheng),可(ke)以(yi)直接生(sheng)(sheng)產(chan)出(chu)成(cheng)(cheng)(cheng)品卷,成(cheng)(cheng)(cheng)為世界(jie)第(di)一條工(gong)序集(ji)成(cheng)(cheng)(cheng)度最(zui)(zui)全最(zui)(zui)高、節(jie)能環保(bao)效(xiao)果最(zui)(zui)優的(de)(de)不(bu)銹(xiu)鋼(gang)冷(leng)(leng)連(lian)(lian)(lian)(lian)軋(ya)(ya)生(sheng)(sheng)產(chan)線(xian),將大(da)幅提升太鋼(gang)不(bu)銹(xiu)鋼(gang)產(chan)品的(de)(de)生(sheng)(sheng)產(chan)效(xiao)率和產(chan)品質量水(shui)平,提高產(chan)品的(de)(de)市場競爭力。
至德(de)鋼業,我們根(gen)據您(nin)的(de)實(shi)際需求,給出參考建議,為(wei)您(nin)提供(gong)高性價(jia)比(bi)的(de)不銹(xiu)鋼管(guan)道及配件。