軸承(cheng)鋼(gang)(gang)(gang)(gang)是特殊鋼(gang)(gang)(gang)(gang)中最(zui)具代表性的鋼(gang)(gang)(gang)(gang)種,其服役條件惡劣,使(shi)用性能要(yao)求較高,是生產難度最(zui)大、質量要(yao)求最(zui)嚴、檢驗項目最(zui)多的鋼(gang)(gang)(gang)(gang)種之一。國際鋼(gang)(gang)(gang)(gang)鐵界通常把軸承(cheng)鋼(gang)(gang)(gang)(gang)的質量水平(ping)(ping)視(shi)為鋼(gang)(gang)(gang)(gang)鐵企業(ye)特殊鋼(gang)(gang)(gang)(gang)生產技術水平(ping)(ping)和產品(pin)質量水平(ping)(ping)的重要(yao)標志。
軸(zhou)(zhou)承(cheng)管主(zhu)要(yao)用于制(zhi)造滾(gun)動(dong)軸(zhou)(zhou)承(cheng)的內外套(tao)圈。由于滾(gun)動(dong)軸(zhou)(zhou)承(cheng)工(gong)(gong)作(zuo)時(shi)負荷(he)集中,因此要(yao)求(qiu)軸(zhou)(zhou)承(cheng)套(tao)圈在工(gong)(gong)作(zuo)時(shi)能(neng)抗壓、耐(nai)磨損、耐(nai)腐(fu)蝕和有較長的使用壽命。為了達到這些要(yao)求(qiu),軸(zhou)(zhou)承(cheng)用鋼(gang)應具有高(gao)而(er)均勻(yun)的硬(ying)度(du)(du)和耐(nai)磨性(xing),高(gao)的彈性(xing)極限和接(jie)觸疲勞強(qiang)度(du)(du),一(yi)定的韌性(xing)和淬透性(xing)及(ji)耐(nai)蝕性(xing)。從而(er)對鋼(gang)的純凈度(du)(du)、氣體含量(liang)(氧氮含量(liang))、非金屬夾雜(數量(liang)、形(xing)態(tai)、種類)及(ji)碳化物(wu)數量(liang)形(xing)態(tai)分(fen)(fen)布、成分(fen)(fen)、組(zu)織的均勻(yun)性(xing)及(ji)鋼(gang)材表面的脫碳層程度(du)(du)都有嚴格(ge)的要(yao)求(qiu)。由于軸(zhou)(zhou)承(cheng)規格(ge)繁多(duo),為了減少加工(gong)(gong)余量(liang)及(ji)提高(gao)成材率又對軸(zhou)(zhou)承(cheng)鋼(gang)管的規格(ge)及(ji)尺(chi)寸精度(du)(du)提出更高(gao)要(yao)求(qiu)。
在(zai)國外,著(zhu)名的(de)(de)軸(zhou)承鋼生(sheng)產(chan)企(qi)業(ye)如(ru)瑞典SKF、日本山陽、美國鐵姆肯等均生(sheng)產(chan)軸(zhou)承管(guan)(guan)。其中(zhong)SKF生(sheng)產(chan)外徑φ90~200mm熱(re)軋(ya)管(guan)(guan)及Φ55~110mm冷軋(ya)管(guan)(guan);日本山陽生(sheng)產(chan)外徑φ50~180mm 熱(re)軋(ya)管(guan)(guan)和(he)ф22~95mm的(de)(de)冷軋(ya)管(guan)(guan)。
我國(guo)的(de)(de)軸(zhou)(zhou)(zhou)承(cheng)(cheng)管(guan)(guan)(guan)(guan)主要以中小(xiao)口徑為主,由(you)于規格繁多(duo)、批量小(xiao)等(deng)原因,多(duo)由(you)專(zhuan)業(ye)(ye)(ye)的(de)(de)中小(xiao)企(qi)業(ye)(ye)(ye)采(cai)(cai)用(yong)(yong)穿孔(kong)+冷(leng)軋/拔+熱(re)處理(li)工藝(yi)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)。全流(liu)程(cheng)的(de)(de)軸(zhou)(zhou)(zhou)承(cheng)(cheng)鋼(gang)管(guan)(guan)(guan)(guan)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)由(you)于生(sheng)(sheng)(sheng)產(chan)(chan)(chan)環節多(duo)、生(sheng)(sheng)(sheng)產(chan)(chan)(chan)流(liu)程(cheng)長、工藝(yi)涉及(ji)(ji)面廣(guang),諸(zhu)如,冶煉涉及(ji)(ji)煉鐵、煉鋼(gang)和連(lian)鑄,軋管(guan)(guan)(guan)(guan)涉及(ji)(ji)熱(re)軋、控冷(leng)、酸洗及(ji)(ji)冷(leng)軋,熱(re)處理(li)涉及(ji)(ji)球(qiu)化退火、光亮(liang)退火等(deng),其影(ying)響質(zhi)(zhi)量的(de)(de)因素多(duo),質(zhi)(zhi)量控制難(nan)度大。另(ling)外該產(chan)(chan)(chan)品生(sheng)(sheng)(sheng)產(chan)(chan)(chan)周期長,能(neng)耗高,易對環境(jing)產(chan)(chan)(chan)生(sheng)(sheng)(sheng)污染等(deng),使(shi)國(guo)內(nei)特鋼(gang)企(qi)業(ye)(ye)(ye)和全流(liu)程(cheng)鋼(gang)管(guan)(guan)(guan)(guan)企(qi)業(ye)(ye)(ye)很少涉足。目前我國(guo)軸(zhou)(zhou)(zhou)承(cheng)(cheng)鋼(gang)(管(guan)(guan)(guan)(guan))產(chan)(chan)(chan)業(ye)(ye)(ye)鏈的(de)(de)現狀是:特鋼(gang)企(qi)業(ye)(ye)(ye),生(sheng)(sheng)(sheng)產(chan)(chan)(chan)軸(zhou)(zhou)(zhou)承(cheng)(cheng)鋼(gang)坯(棒)銷售給(gei)(gei)軸(zhou)(zhou)(zhou)承(cheng)(cheng)企(qi)業(ye)(ye)(ye),少部分(fen)賣(mai)給(gei)(gei)軸(zhou)(zhou)(zhou)承(cheng)(cheng)管(guan)(guan)(guan)(guan)企(qi)業(ye)(ye)(ye)作為坯料(liao);軸(zhou)(zhou)(zhou)承(cheng)(cheng)管(guan)(guan)(guan)(guan)企(qi)業(ye)(ye)(ye)以購買軸(zhou)(zhou)(zhou)承(cheng)(cheng)鋼(gang)(棒)作為原料(liao),采(cai)(cai)用(yong)(yong)穿孔(kong)+冷(leng)軋/拔工藝(yi)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)軸(zhou)(zhou)(zhou)承(cheng)(cheng)管(guan)(guan)(guan)(guan),兩(liang)大工序(上(shang)下(xia)游)各自獨立(在生(sheng)(sheng)(sheng)產(chan)(chan)(chan)技術體系(xi)(xi)上(shang)沒有緊密的(de)(de)聯系(xi)(xi)),生(sheng)(sheng)(sheng)產(chan)(chan)(chan)中型(xing)(xing)、大型(xing)(xing)、特大型(xing)(xing)軸(zhou)(zhou)(zhou)承(cheng)(cheng)企(qi)業(ye)(ye)(ye),主要采(cai)(cai)用(yong)(yong)軸(zhou)(zhou)(zhou)承(cheng)(cheng)鋼(gang)坯(棒);生(sheng)(sheng)(sheng)產(chan)(chan)(chan)微(wei)型(xing)(xing)、小(xiao)型(xing)(xing)軸(zhou)(zhou)(zhou)承(cheng)(cheng)企(qi)業(ye)(ye)(ye),采(cai)(cai)用(yong)(yong)軸(zhou)(zhou)(zhou)承(cheng)(cheng)管(guan)(guan)(guan)(guan)。