軸承鋼(gang)(gang)是特(te)殊(shu)鋼(gang)(gang)中(zhong)最具(ju)代表性(xing)的鋼(gang)(gang)種,其服役條件惡劣,使用(yong)性(xing)能要(yao)求較高,是生產(chan)難度(du)最大、質量要(yao)求最嚴(yan)、檢驗項目(mu)最多的鋼(gang)(gang)種之一。國(guo)際(ji)鋼(gang)(gang)鐵界通常把軸承鋼(gang)(gang)的質量水(shui)平(ping)視為(wei)鋼(gang)(gang)鐵企(qi)業特(te)殊(shu)鋼(gang)(gang)生產(chan)技術水(shui)平(ping)和產(chan)品質量水(shui)平(ping)的重要(yao)標志。
軸(zhou)(zhou)承(cheng)管主要用于制造滾(gun)動軸(zhou)(zhou)承(cheng)的(de)內(nei)外套(tao)圈。由于滾(gun)動軸(zhou)(zhou)承(cheng)工(gong)作時(shi)負荷集中(zhong),因(yin)此要求軸(zhou)(zhou)承(cheng)套(tao)圈在工(gong)作時(shi)能抗(kang)壓(ya)、耐(nai)磨(mo)損、耐(nai)腐(fu)蝕(shi)和(he)有較(jiao)長的(de)使(shi)用壽命。為了達(da)到這些要求,軸(zhou)(zhou)承(cheng)用鋼(gang)(gang)應具有高(gao)而(er)均勻(yun)的(de)硬度和(he)耐(nai)磨(mo)性(xing)(xing),高(gao)的(de)彈性(xing)(xing)極限和(he)接觸(chu)疲(pi)勞強(qiang)度,一定的(de)韌性(xing)(xing)和(he)淬透性(xing)(xing)及耐(nai)蝕(shi)性(xing)(xing)。從而(er)對鋼(gang)(gang)的(de)純凈度、氣體(ti)含量(氧氮含量)、非金屬夾雜(數(shu)(shu)量、形(xing)(xing)態、種(zhong)類)及碳化物數(shu)(shu)量形(xing)(xing)態分布、成(cheng)分、組(zu)織的(de)均勻(yun)性(xing)(xing)及鋼(gang)(gang)材(cai)表(biao)面(mian)的(de)脫碳層程(cheng)度都有嚴格的(de)要求。由于軸(zhou)(zhou)承(cheng)規格繁(fan)多,為了減少加工(gong)余量及提高(gao)成(cheng)材(cai)率又對軸(zhou)(zhou)承(cheng)鋼(gang)(gang)管的(de)規格及尺寸精度提出更高(gao)要求。
在國(guo)外,著(zhu)名的軸承鋼生(sheng)產企業如瑞典SKF、日本山(shan)陽(yang)、美國(guo)鐵姆(mu)肯等均生(sheng)產軸承管。其中SKF生(sheng)產外徑φ90~200mm熱(re)軋(ya)(ya)管及Φ55~110mm冷軋(ya)(ya)管;日本山(shan)陽(yang)生(sheng)產外徑φ50~180mm 熱(re)軋(ya)(ya)管和ф22~95mm的冷軋(ya)(ya)管。
我國(guo)的(de)軸(zhou)承(cheng)(cheng)(cheng)管(guan)(guan)(guan)主要以(yi)(yi)中(zhong)小口徑為主,由(you)(you)(you)于(yu)規格繁多(duo)、批量(liang)(liang)小等(deng)原(yuan)(yuan)因(yin),多(duo)由(you)(you)(you)專業(ye)的(de)中(zhong)小企(qi)業(ye)采(cai)用(yong)(yong)穿孔(kong)+冷(leng)軋/拔(ba)+熱(re)處(chu)理工藝生(sheng)(sheng)(sheng)產(chan)。全流(liu)程的(de)軸(zhou)承(cheng)(cheng)(cheng)鋼(gang)(gang)管(guan)(guan)(guan)生(sheng)(sheng)(sheng)產(chan)由(you)(you)(you)于(yu)生(sheng)(sheng)(sheng)產(chan)環節多(duo)、生(sheng)(sheng)(sheng)產(chan)流(liu)程長、工藝涉(she)(she)(she)及面廣,諸如,冶煉涉(she)(she)(she)及煉鐵、煉鋼(gang)(gang)和連鑄,軋管(guan)(guan)(guan)涉(she)(she)(she)及熱(re)軋、控冷(leng)、酸洗及冷(leng)軋,熱(re)處(chu)理涉(she)(she)(she)及球化退火、光亮退火等(deng),其影(ying)響質量(liang)(liang)的(de)因(yin)素多(duo),質量(liang)(liang)控制難度大。另外該(gai)產(chan)品生(sheng)(sheng)(sheng)產(chan)周期(qi)長,能耗高(gao),易對環境產(chan)生(sheng)(sheng)(sheng)污染等(deng),使國(guo)內特鋼(gang)(gang)企(qi)業(ye)和全流(liu)程鋼(gang)(gang)管(guan)(guan)(guan)企(qi)業(ye)很少(shao)(shao)涉(she)(she)(she)足。目(mu)前我國(guo)軸(zhou)承(cheng)(cheng)(cheng)鋼(gang)(gang)(管(guan)(guan)(guan))產(chan)業(ye)鏈(lian)的(de)現狀是:特鋼(gang)(gang)企(qi)業(ye),生(sheng)(sheng)(sheng)產(chan)軸(zhou)承(cheng)(cheng)(cheng)鋼(gang)(gang)坯(棒)銷售給(gei)軸(zhou)承(cheng)(cheng)(cheng)企(qi)業(ye),少(shao)(shao)部分賣給(gei)軸(zhou)承(cheng)(cheng)(cheng)管(guan)(guan)(guan)企(qi)業(ye)作為坯料;軸(zhou)承(cheng)(cheng)(cheng)管(guan)(guan)(guan)企(qi)業(ye)以(yi)(yi)購買軸(zhou)承(cheng)(cheng)(cheng)鋼(gang)(gang)(棒)作為原(yuan)(yuan)料,采(cai)用(yong)(yong)穿孔(kong)+冷(leng)軋/拔(ba)工藝生(sheng)(sheng)(sheng)產(chan)軸(zhou)承(cheng)(cheng)(cheng)管(guan)(guan)(guan),兩(liang)大工序(上(shang)下游)各自獨立(在生(sheng)(sheng)(sheng)產(chan)技術體系(xi)上(shang)沒有緊密的(de)聯系(xi)),生(sheng)(sheng)(sheng)產(chan)中(zhong)型、大型、特大型軸(zhou)承(cheng)(cheng)(cheng)企(qi)業(ye),主要采(cai)用(yong)(yong)軸(zhou)承(cheng)(cheng)(cheng)鋼(gang)(gang)坯(棒);生(sheng)(sheng)(sheng)產(chan)微型、小型軸(zhou)承(cheng)(cheng)(cheng)企(qi)業(ye),采(cai)用(yong)(yong)軸(zhou)承(cheng)(cheng)(cheng)管(guan)(guan)(guan)。

