2000年前后,隨著工程機械企業對材料要求的提高,鋼(gang)管生產廠家除了新建一批先進的軋管機組外,還逐步加大了熱處理線的投入,以實現材料多狀態的交付,改變了以前只有正火、退火、回火的狀態,這對高強度鋼管的研發也起到了很大的作用。目前具備鋼管調質能力的企業有:天津鋼管、寶鋼、衡陽鋼管、湖北新冶鋼、新興鑄管、鞍鋼等。其中天津鋼管擁有十條熱處理線,寶鋼、衡陽鋼管也都有多條熱處理線,規格范圍覆蓋外徑Φ48~720mm;湖北新冶鋼先后建設了四條熱處理線,規格可覆蓋外徑Φ51~533mm,是熱處理比較好的企業之一。這些生產線的建設,為我國開發更高強度級別的如Q500、Q550、Q620、Q690、Q770、Q890等低合金高強度鋼創造了條件。2018年新修訂的《結構用無縫鋼管(guan)》(GB/T 8162-2018)將上述大部分牌號納入標準,從而與國外先進標準EN10210-1、EN10297-1更加接近。至此,高強度工程機械用鋼的牌號、化學成分、力學性能要求等,基本上與國際先進標準接軌。
一、起重機臂架用無縫鋼(gang)管
履(lv)(lv)(lv)帶(dai)式起(qi)(qi)重(zhong)(zhong)機(ji)(ji)廣泛應用于(yu)橋梁、發電設備、煉(lian)油設備、風力發電機(ji)(ji)組以(yi)及海上工(gong)(gong)作平臺(tai)等項目的(de)施工(gong)(gong),是工(gong)(gong)程機(ji)(ji)械中技(ji)術(shu)含量(liang)高(gao)、制(zhi)(zhi)造工(gong)(gong)藝復雜、具有(you)(you)獨特性能的(de)起(qi)(qi)重(zhong)(zhong)作業機(ji)(ji)械設備。自(zi)2005年(nian)(nian)徐工(gong)(gong)集團率先研制(zhi)(zhi)成功我國第一臺(tai)300t級履(lv)(lv)(lv)帶(dai)式起(qi)(qi)重(zhong)(zhong)機(ji)(ji)開(kai)始,我國履(lv)(lv)(lv)帶(dai)式起(qi)(qi)重(zhong)(zhong)機(ji)(ji)的(de)發展迅速(su)向大噸(dun)位攀升。在2009年(nian)(nian)和2010年(nian)(nian),徐工(gong)(gong)集團、中聯重(zhong)(zhong)科(ke)、三一重(zhong)(zhong)工(gong)(gong)和撫順挖掘機(ji)(ji)制(zhi)(zhi)造有(you)(you)限公司連續推出千噸(dun)級履(lv)(lv)(lv)帶(dai)式起(qi)(qi)重(zhong)(zhong)機(ji)(ji)。2011年(nian)(nian)5月(yue),中聯重(zhong)(zhong)科(ke)和三一重(zhong)(zhong)工(gong)(gong)又相(xiang)繼推出3000t級以(yi)上大型履(lv)(lv)(lv)帶(dai)式起(qi)(qi)重(zhong)(zhong)機(ji)(ji)。2013年(nian)(nian)7月(yue),徐工(gong)(gong)4000t級履(lv)(lv)(lv)帶(dai)式起(qi)(qi)重(zhong)(zhong)機(ji)(ji)成功啟(qi)用,并將萬(wan)華(hua)煙臺(tai)工(gong)(gong)業園高(gao)度為118m、直(zhi)徑為14.4m、重(zhong)(zhong)量(liang)為1680t的(de)丙(bing)烯塔吊裝就位,開(kai)啟(qi)了中國吊裝行業的(de)新征程。
作為履(lv)帶式(shi)起重(zhong)機重(zhong)要部(bu)(bu)件的(de)(de)(de)組合(he)臂(bei)架(jia)(jia)(jia),是承載和輸送(song)的(de)(de)(de)關鍵部(bu)(bu)位(wei),臂(bei)架(jia)(jia)(jia)一(yi)般是由(you)(you)長度(du)(du)11m左右的(de)(de)(de)無縫鋼(gang)(gang)管(guan)(guan)作為主弦臂(bei)管(guan)(guan)與腹臂(bei)管(guan)(guan)焊接(jie)組合(he)而(er)成。對于400t以上大(da)型履(lv)帶式(shi)起重(zhong)機的(de)(de)(de)臂(bei)架(jia)(jia)(jia),主弦管(guan)(guan)所使(shi)用的(de)(de)(de)鋼(gang)(gang)管(guan)(guan)外(wai)徑更大(da)、壁(bi)厚更厚、強(qiang)度(du)(du)更高(gao),要求(qiu)鋼(gang)(gang)管(guan)(guan)不僅具有更高(gao)的(de)(de)(de)強(qiang)度(du)(du)和韌性,同時(shi)由(you)(you)于履(lv)帶式(shi)起重(zhong)機臂(bei)架(jia)(jia)(jia)全部(bu)(bu)由(you)(you)鋼(gang)(gang)管(guan)(guan)焊接(jie)而(er)成,因此還要求(qiu)鋼(gang)(gang)管(guan)(guan)具有良(liang)好的(de)(de)(de)焊接(jie)性能。國內主要使(shi)用的(de)(de)(de)770MPa和890MPa級(ji)高(gao)強(qiang)鋼(gang)(gang)管(guan)(guan),衡陽鋼(gang)(gang)管(guan)(guan)、天(tian)津鋼(gang)(gang)管(guan)(guan)、新冶(ye)鋼(gang)(gang)、寶鋼(gang)(gang)、鞍鋼(gang)(gang)的(de)(de)(de)產品已完全替代進(jin)口。天(tian)津鋼(gang)(gang)管(guan)(guan)已成功供貨屈服強(qiang)度(du)(du)960MPa級(ji)別臂(bei)架(jia)(jia)(jia)管(guan)(guan)。
二、旋挖機(ji)鉆桿用無縫鋼管
旋(xuan)(xuan)(xuan)(xuan)挖(wa)(wa)鉆(zhan)(zhan)(zhan)(zhan)(zhan)機(ji)是(shi)一種適合建筑(zhu)基礎工(gong)(gong)程(cheng)中成(cheng)(cheng)孔(kong)作(zuo)業的(de)(de)施(shi)工(gong)(gong)機(ji)械。旋(xuan)(xuan)(xuan)(xuan)挖(wa)(wa)鉆(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)(gan)(gan)是(shi)用(yong)(yong)在旋(xuan)(xuan)(xuan)(xuan)挖(wa)(wa)鉆(zhan)(zhan)(zhan)(zhan)(zhan)機(ji)與施(shi)工(gong)(gong)用(yong)(yong)鉆(zhan)(zhan)(zhan)(zhan)(zhan)頭之間,傳遞扭矩、軸向壓力等載荷,沿共同軸心、逐(zhu)節(jie)(jie)伸縮的(de)(de)管(guan)(guan)狀結構。旋(xuan)(xuan)(xuan)(xuan)挖(wa)(wa)鉆(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)(gan)(gan)由三到六根無(wu)(wu)縫(feng)鋼(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)經機(ji)加工(gong)(gong)、焊接后套(tao)(tao)裝而(er)成(cheng)(cheng)。其中,每根無(wu)(wu)縫(feng)鋼(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)構成(cheng)(cheng)一節(jie)(jie)鉆(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)(gan)(gan)套(tao)(tao)筒(tong)(tong)(tong),每節(jie)(jie)鋼(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)的(de)(de)長度(du)(du)通常約10m左右,直(zhi)徑Φ159~630mm,壁厚8~45mm;每節(jie)(jie)鉆(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)(gan)(gan)套(tao)(tao)筒(tong)(tong)(tong)的(de)(de)外圓按120度(du)(du)均布(bu)焊接厚度(du)(du)x寬度(du)(du)約為20mmx50mm的(de)(de)通長外鍵(jian),每節(jie)(jie)鉆(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)(gan)(gan)套(tao)(tao)筒(tong)(tong)(tong)下端內弧面上(shang)焊接了(le)同樣厚度(du)(du)和(he)寬度(du)(du)的(de)(de)內鍵(jian)(長約500~900mm)。為保證旋(xuan)(xuan)(xuan)(xuan)挖(wa)(wa)機(ji)正常工(gong)(gong)作(zuo),要(yao)(yao)求(qiu)(qiu)盡量(liang)縮小相鄰(lin)鉆(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)(gan)(gan)套(tao)(tao)筒(tong)(tong)(tong)間的(de)(de)空(kong)隙,同時還要(yao)(yao)保證各(ge)節(jie)(jie)套(tao)(tao)筒(tong)(tong)(tong)能夠(gou)自由伸縮,這對套(tao)(tao)筒(tong)(tong)(tong)用(yong)(yong)無(wu)(wu)縫(feng)鋼(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)的(de)(de)尺寸偏差及形狀精度(du)(du)提出(chu)了(le)特殊要(yao)(yao)求(qiu)(qiu)。旋(xuan)(xuan)(xuan)(xuan)挖(wa)(wa)鉆(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)(gan)(gan)采(cai)用(yong)(yong)無(wu)(wu)縫(feng)鋼(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)加工(gong)(gong)制造(zao),由于對鋼(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)質量(liang)要(yao)(yao)求(qiu)(qiu)嚴、技(ji)術(shu)含量(liang)高,過去主要(yao)(yao)依靠從國(guo)(guo)外進口,目前國(guo)(guo)內生產(chan)旋(xuan)(xuan)(xuan)(xuan)挖(wa)(wa)機(ji)鉆(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)(gan)(gan)用(yong)(yong)無(wu)(wu)縫(feng)鋼(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)的(de)(de)企(qi)業有幾十(shi)家,國(guo)(guo)產(chan)品牌鋼(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)已完全(quan)取代進口鋼(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)。國(guo)(guo)內鋼(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)制造(zao)企(qi)業和(he)旋(xuan)(xuan)(xuan)(xuan)挖(wa)(wa)鉆(zhan)(zhan)(zhan)(zhan)(zhan)鉆(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)(gan)(gan)生產(chan)企(qi)業積累(lei)了(le)豐富的(de)(de)經驗(yan),現已形成(cheng)(cheng)完善(shan)的(de)(de)鋼(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)制造(zao)技(ji)術(shu)標(biao)(biao)準和(he)鋼(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)批量(liang)供貨能力,攀成(cheng)(cheng)鋼(gang)(gang)(gang)(gang)(gang)(gang)牽頭起草的(de)(de)《旋(xuan)(xuan)(xuan)(xuan)挖(wa)(wa)機(ji)鉆(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)(gan)(gan)用(yong)(yong)無(wu)(wu)縫(feng)鋼(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)》(GB/T 34109--2017)國(guo)(guo)家標(biao)(biao)準已實(shi)施(shi),衡陽鋼(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)和(he)天津鋼(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)為北京三一智(zhi)造(zao)科(ke)技(ji)有限公司開發的(de)(de)SY550和(he)SY850旋(xuan)(xuan)(xuan)(xuan)挖(wa)(wa)鉆(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)(gan)(gan)專用(yong)(yong)無(wu)(wu)縫(feng)鋼(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan),突破了(le)目前旋(xuan)(xuan)(xuan)(xuan)挖(wa)(wa)鉆(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)(gan)(gan)用(yong)(yong)無(wu)(wu)縫(feng)鋼(gang)(gang)(gang)(gang)(gang)(gang)管(guan)(guan)采(cai)購技(ji)術(shu)要(yao)(yao)求(qiu)(qiu),將新材料應用(yong)(yong)在其第(di)五代旋(xuan)(xuan)(xuan)(xuan)挖(wa)(wa)鉆(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)(gan)(gan)上(shang),將旋(xuan)(xuan)(xuan)(xuan)挖(wa)(wa)鉆(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)(gan)(gan)的(de)(de)使用(yong)(yong)壽命由2000h提升到3000h以上(shang),助(zhu)推中國(guo)(guo)的(de)(de)旋(xuan)(xuan)(xuan)(xuan)挖(wa)(wa)鉆(zhan)(zhan)(zhan)(zhan)(zhan)桿(gan)(gan)(gan)產(chan)品走在世(shi)界前列。

