幾乎所有的焊接方法都可以用于焊接不銹鋼,不過因不銹鋼種類的不同而有所不同。目前常用的不銹鋼熔化焊方法包括手工電弧焊、埋弧自動焊、鎢極惰性氣體保護焊、熔化極氣體保護焊、等離子弧焊等,另外,電子束焊和激光焊有時也被采用。


1. 手工電弧(hu)焊


  手工(gong)電(dian)(dian)弧(hu)焊(han)(han)(han)是用(yong)(yong)手工(gong)操作電(dian)(dian)焊(han)(han)(han)條(tiao)(tiao)進行焊(han)(han)(han)接(jie)的(de)一種(zhong)焊(han)(han)(han)接(jie)方(fang)法(fa)。手工(gong)電(dian)(dian)弧(hu)焊(han)(han)(han)時,利用(yong)(yong)焊(han)(han)(han)條(tiao)(tiao)和(he)(he)工(gong)件(jian)之(zhi)間(jian)產生(sheng)電(dian)(dian)弧(hu)將(jiang)焊(han)(han)(han)條(tiao)(tiao)和(he)(he)工(gong)件(jian)局部加熱到熔(rong)(rong)(rong)(rong)(rong)化狀態,焊(han)(han)(han)條(tiao)(tiao)端(duan)部熔(rong)(rong)(rong)(rong)(rong)化后的(de)熔(rong)(rong)(rong)(rong)(rong)滴和(he)(he)熔(rong)(rong)(rong)(rong)(rong)化的(de)母(mu)材融合在(zai)一起形(xing)成熔(rong)(rong)(rong)(rong)(rong)池,隨著電(dian)(dian)弧(hu)向前移動,熔(rong)(rong)(rong)(rong)(rong)池液態金屬逐步冷(leng)卻(que)結晶形(xing)成焊(han)(han)(han)縫。不(bu)銹鋼的(de)手工(gong)電(dian)(dian)弧(hu)焊(han)(han)(han),應(ying)用(yong)(yong)最(zui)為廣泛,可用(yong)(yong)于各類不(bu)銹鋼的(de)焊(han)(han)(han)接(jie)。其特(te)點是手工(gong)電(dian)(dian)弧(hu)焊(han)(han)(han)的(de)熱影響(xiang)區較小,易(yi)于保證(zheng)質量,設備簡單,操作靈(ling)活,適(shi)應(ying)各種(zhong)焊(han)(han)(han)接(jie)位置(zhi)與不(bu)同板(ban)厚的(de)工(gong)藝要求。現在(zai),不(bu)銹鋼焊(han)(han)(han)條(tiao)(tiao)也基本能夠滿足各類不(bu)銹鋼的(de)焊(han)(han)(han)接(jie)要求,在(zai)焊(han)(han)(han)條(tiao)(tiao)選(xuan)用(yong)(yong)上幾乎不(bu)受限制。


  缺點(dian)是生產(chan)效率低(di);勞動條件差;對(dui)焊(han)工(gong)的(de)要求(qiu)較(jiao)高,在(zai)許多(duo)場(chang)合下,焊(han)工(gong)必須具備(bei)相當的(de)資格;有些(xie)材料的(de)焊(han)條熔(rong)敷金(jin)屬(shu)還達不到使用要求(qiu),如超高純不銹鋼;工(gong)件厚度一般在(zai)1mm以下的(de)薄板(ban)不適于手(shou)工(gong)電弧焊(han)。


2. 埋弧自動焊(han)


  埋弧(hu)自動焊(han)(han)(han)是將焊(han)(han)(han)接(jie)電弧(hu)用一層顆粒狀(zhuang)的(de)(de)(de)可熔(rong)化(hua)(hua)焊(han)(han)(han)劑覆(fu)蓋在下面,電弧(hu)光不(bu)外(wai)露的(de)(de)(de)一種焊(han)(han)(han)接(jie)方法。目前主要用于奧氏(shi)體不(bu)銹鋼中(zhong)厚板的(de)(de)(de)焊(han)(han)(han)接(jie),其特點(dian)是焊(han)(han)(han)接(jie)電流大(da),熔(rong)深(shen)大(da),工件(jian)的(de)(de)(de)坡口可較(jiao)小;焊(han)(han)(han)接(jie)速度(du)快,生(sheng)產(chan)效率高;焊(han)(han)(han)縫金(jin)(jin)屬(shu)凝固較(jiao)慢,液體金(jin)(jin)屬(shu)與熔(rong)化(hua)(hua)的(de)(de)(de)焊(han)(han)(han)劑間有較(jiao)多的(de)(de)(de)時間進行(xing)冶(ye)金(jin)(jin)反應,減少了焊(han)(han)(han)縫中(zhong)產(chan)生(sheng)氣孔(kong)的(de)(de)(de)可能(neng)性(xing);焊(han)(han)(han)縫成型美(mei)觀,工作(zuo)環境好,操作(zuo)容(rong)易,對焊(han)(han)(han)工的(de)(de)(de)要求相對簡單。


  缺(que)點是(shi)(shi)焊(han)(han)接(jie)熱(re)輸人(ren)量大(da),熱(re)影響(xiang)區寬大(da),焊(han)(han)縫組織粗大(da);選材時要特(te)別考慮(lv)到焊(han)(han)絲(si)與(yu)(yu)焊(han)(han)劑的配合(he);焊(han)(han)接(jie)位置(zhi)(zhi)只能是(shi)(shi)平(ping)焊(han)(han)位置(zhi)(zhi);不能直接(jie)觀(guan)察(cha)電弧與(yu)(yu)坡口的相對位置(zhi)(zhi),必須有自動跟蹤裝置(zhi)(zhi)。


3. 鎢極惰(duo)性(xing)氣體保(bao)護電焊(han)


  鎢(wu)極惰性(xing)氣(qi)(qi)體保護焊(han)(英文簡(jian)稱TIG焊(han))可(ke)分為(wei)手(shou)工焊(han)、半自(zi)(zi)動焊(han)和(he)自(zi)(zi)動焊(han)三(san)種。TIG焊(han)中(zhong)的(de)鎢(wu)極氬(ya)弧(hu)焊(han)在不(bu)銹(xiu)鋼中(zhong)應(ying)(ying)用相(xiang)當普遍。它(ta)適應(ying)(ying)于(yu)全(quan)位置焊(han)接,一般不(bu)產生飛濺,焊(han)縫成形美觀(guan)。特別(bie)適應(ying)(ying)薄件的(de)焊(han)接,在許(xu)多厚(hou)件的(de)坡口焊(han)接時,常用TIG打(da)底,避免了手(shou)工電弧(hu)焊(han)易產生裂(lie)紋和(he)清渣(zha)困難(nan)的(de)缺點。惰性(xing)氣(qi)(qi)體能(neng)有效地(di)隔絕空氣(qi)(qi),它(ta)本身又不(bu)溶于(yu)金屬,不(bu)和(he)金屬反(fan)應(ying)(ying),能(neng)保證不(bu)銹(xiu)鋼的(de)化(hua)學成分要求。


  缺點是熔深淺,熔敷速度小(xiao),生(sheng)(sheng)產(chan)效率低,生(sheng)(sheng)產(chan)成本(ben)較高。


4. 熔化(hua)極氣(qi)體保護焊


  熔(rong)(rong)化(hua)(hua)(hua)極(ji)(ji)氣(qi)體(ti)(ti)保(bao)護(hu)(hu)(hu)弧(hu)(hu)焊(han)(GMAW)采用可熔(rong)(rong)化(hua)(hua)(hua)的(de)(de)焊(han)絲與被焊(han)工件之間的(de)(de)電弧(hu)(hu)作為(wei)熱源來熔(rong)(rong)化(hua)(hua)(hua)焊(han)絲和(he)母材(cai)(cai)金屬,并(bing)向(xiang)焊(han)接區輸送(song)(song)保(bao)護(hu)(hu)(hu)氣(qi)體(ti)(ti),使電弧(hu)(hu)、熔(rong)(rong)化(hua)(hua)(hua)的(de)(de)焊(han)絲、熔(rong)(rong)池及附近(jin)的(de)(de)母材(cai)(cai)金屬免受周圍空氣(qi)的(de)(de)侵害。連續送(song)(song)進的(de)(de)焊(han)絲金屬不斷熔(rong)(rong)化(hua)(hua)(hua)并(bing)過渡到熔(rong)(rong)池,與熔(rong)(rong)化(hua)(hua)(hua)的(de)(de)母材(cai)(cai)金屬融合形成,式(shi)體(ti)(ti)保(bao)護(hu)(hu)(hu)焊(han)又分(fen)為(wei)熔(rong)(rong)化(hua)(hua)(hua)極(ji)(ji)惰性氣(qi)體(ti)(ti)保(bao)化(hua)(hua)(hua)極(ji)(ji)氣(qi)體(ti)(ti)保(bao)護(hu)(hu)(hu)焊(han)可自(zi)動焊(han),也可半自(zi)動好。化(hua)(hua)(hua)極(ji)(ji)氣(qi)體(ti)(ti)保(bao)護(hu)(hu)(hu)焊(han)又分(fen)為(wei)熔(rong)(rong)化(hua)(hua)(hua)極(ji)(ji)惰性氣(qi)體(ti)(ti)保(bao)護(hu)(hu)(hu)焊(han)(MIG)、熔(rong)(rong)化(hua)(hua)(hua)極(ji)(ji)氧(yang)化(hua)(hua)(hua)性混合平(ping)自(zi)動樣(MAG)、二氧(yang)化(hua)(hua)(hua)碳(tan)氣(qi)體(ti)(ti)保(bao)護(hu)(hu)(hu)焊(han)和(he)藥芯焊(han)絲氣(qi)體(ti)(ti)保(bao)護(hu)(hu)(hu)焊(han)。


 熔(rong)化(hua)極(ji)惰(duo)性(xing)氣(qi)(qi)體(ti)(ti)保護(hu)焊(han)(han)(han)(MIG)在不銹鋼的焊(han)(han)(han)接中應用(yong)(yong)較為普遍,通常采用(yong)(yong)惰(duo)性(xing)氣(qi)(qi)體(ti)(ti)的氬(ya)(ya)、氦或它(ta)們的混(hun)合(he)氣(qi)(qi)體(ti)(ti)作為焊(han)(han)(han)接區的保護(hu)氣(qi)(qi)體(ti)(ti),由(you)于(yu)焊(han)(han)(han)絲外表(biao)沒有涂料層,電流(liu)可大大提(ti)高,因而(er)母材(cai)熔(rong)深大,焊(han)(han)(han)絲熔(rong)化(hua)速度快,熔(rong)敷率高,與鎢(wu)極(ji)氬(ya)(ya)弧(hu)焊(han)(han)(han)相比(bi),可大大提(ti)高生(sheng)生(sheng)產(chan)效率。尤其(qi)適用(yong)(yong)于(yu)中厚板的焊(han)(han)(han)接。


 5. 等離子弧焊


  等離(li)子弧(hu)(hu)是(shi)一種壓縮電弧(hu)(hu),由于弧(hu)(hu)斷面(mian)被(bei)壓縮較(jiao)小,因而(er)能(neng)量集中、溫度(du)高、焰流速度(du)大,因此等離(li)子弧(hu)(hu)焊在一定母(mu)材厚度(du)范圍內能(neng)充分熔(rong)透,尤其適合(he)不銹鋼(gang)鋼(gang)管(guan)縱縫的焊接。等離(li)子弧(hu)(hu)焊的焊接速度(du)較(jiao)TIG焊快,電弧(hu)(hu)挺直性好(hao),熱(re)影響(xiang)區(qu)小,能(neng)夠焊接很薄(bo)的工件,最薄(bo)可達0.025mm。


  缺點是設(she)備價格昂貴,工藝參數的(de)調節(jie)匹配(pei)復(fu)雜(za),目前的(de)噴(pen)嘴壽命還較(jiao)短,這些(xie)都使等(deng)離子弧焊(han)的(de)應用受到(dao)限制(zhi)。