幾乎所有的焊接方法都可以用于焊接不銹鋼,不過因不銹鋼種類的不同而有所不同。目前常用的不銹鋼熔化焊方法包括手工電弧焊、埋弧自動焊、鎢極惰性氣體保護焊、熔化極氣體保護焊、等離子弧焊等,另外,電子束焊和激光焊有時也被采用。
1. 手工電(dian)弧焊
手(shou)(shou)工(gong)(gong)電(dian)弧(hu)焊(han)(han)是用(yong)手(shou)(shou)工(gong)(gong)操作電(dian)焊(han)(han)條(tiao)(tiao)進行焊(han)(han)接(jie)(jie)的一(yi)種焊(han)(han)接(jie)(jie)方法(fa)。手(shou)(shou)工(gong)(gong)電(dian)弧(hu)焊(han)(han)時,利(li)用(yong)焊(han)(han)條(tiao)(tiao)和(he)工(gong)(gong)件之間產生電(dian)弧(hu)將焊(han)(han)條(tiao)(tiao)和(he)工(gong)(gong)件局部加熱(re)到熔(rong)化(hua)狀態(tai)(tai),焊(han)(han)條(tiao)(tiao)端部熔(rong)化(hua)后的熔(rong)滴和(he)熔(rong)化(hua)的母材融合在(zai)一(yi)起形成熔(rong)池,隨著(zhu)電(dian)弧(hu)向(xiang)前移動,熔(rong)池液態(tai)(tai)金屬逐步(bu)冷卻結晶形成焊(han)(han)縫。不(bu)銹(xiu)鋼的手(shou)(shou)工(gong)(gong)電(dian)弧(hu)焊(han)(han),應(ying)用(yong)最為廣泛,可用(yong)于(yu)各類(lei)不(bu)銹(xiu)鋼的焊(han)(han)接(jie)(jie)。其特點是手(shou)(shou)工(gong)(gong)電(dian)弧(hu)焊(han)(han)的熱(re)影(ying)響區較(jiao)小,易于(yu)保證質量,設(she)備簡(jian)單,操作靈活,適(shi)應(ying)各種焊(han)(han)接(jie)(jie)位置與不(bu)同板厚(hou)的工(gong)(gong)藝要(yao)求。現在(zai),不(bu)銹(xiu)鋼焊(han)(han)條(tiao)(tiao)也(ye)基本能(neng)夠滿足各類(lei)不(bu)銹(xiu)鋼的焊(han)(han)接(jie)(jie)要(yao)求,在(zai)焊(han)(han)條(tiao)(tiao)選用(yong)上幾乎不(bu)受限制。
缺點(dian)是生產效率(lv)低;勞動(dong)條(tiao)件差;對(dui)焊(han)工的要求(qiu)較高,在許(xu)多(duo)場合下,焊(han)工必須具備相當(dang)的資格(ge);有(you)些材(cai)料的焊(han)條(tiao)熔敷金屬還(huan)達不到使用要求(qiu),如(ru)超高純不銹鋼(gang);工件厚度一般在1mm以下的薄板不適于手工電弧焊(han)。
2. 埋弧自動焊(han)
埋(mai)弧(hu)自動焊(han)(han)(han)(han)(han)是將(jiang)焊(han)(han)(han)(han)(han)接(jie)電(dian)弧(hu)用一(yi)層顆(ke)粒狀的(de)可熔(rong)(rong)化焊(han)(han)(han)(han)(han)劑覆蓋(gai)在下面,電(dian)弧(hu)光(guang)不外露的(de)一(yi)種(zhong)焊(han)(han)(han)(han)(han)接(jie)方法。目前主(zhu)要用于(yu)奧(ao)氏(shi)體(ti)不銹鋼中厚板的(de)焊(han)(han)(han)(han)(han)接(jie),其特點是焊(han)(han)(han)(han)(han)接(jie)電(dian)流大,熔(rong)(rong)深大,工件的(de)坡口可較(jiao)小;焊(han)(han)(han)(han)(han)接(jie)速度快,生(sheng)產(chan)效(xiao)率高(gao);焊(han)(han)(han)(han)(han)縫金屬凝固較(jiao)慢,液體(ti)金屬與熔(rong)(rong)化的(de)焊(han)(han)(han)(han)(han)劑間有較(jiao)多的(de)時間進行冶金反應,減(jian)少(shao)了焊(han)(han)(han)(han)(han)縫中產(chan)生(sheng)氣孔的(de)可能性(xing);焊(han)(han)(han)(han)(han)縫成型美觀(guan),工作環境(jing)好,操(cao)作容易,對焊(han)(han)(han)(han)(han)工的(de)要求相對簡(jian)單。
缺點(dian)是焊(han)(han)接(jie)熱(re)(re)輸人量大(da),熱(re)(re)影響區寬大(da),焊(han)(han)縫組織粗大(da);選材時要特別考(kao)慮到焊(han)(han)絲與焊(han)(han)劑(ji)的配合;焊(han)(han)接(jie)位置(zhi)只能是平焊(han)(han)位置(zhi);不(bu)能直接(jie)觀察電弧與坡口的相對位置(zhi),必(bi)須(xu)有自動跟蹤裝置(zhi)。
3. 鎢極惰性氣體保(bao)護電焊(han)
鎢(wu)極(ji)(ji)惰性(xing)氣(qi)體保護焊(han)(han)(han)(英(ying)文簡稱TIG焊(han)(han)(han))可分為手工焊(han)(han)(han)、半自(zi)動焊(han)(han)(han)和(he)自(zi)動焊(han)(han)(han)三種。TIG焊(han)(han)(han)中(zhong)的(de)(de)鎢(wu)極(ji)(ji)氬(ya)弧(hu)焊(han)(han)(han)在(zai)不(bu)銹鋼中(zhong)應用(yong)相當(dang)普遍。它適(shi)應于(yu)全位置焊(han)(han)(han)接,一(yi)般不(bu)產生(sheng)飛(fei)濺,焊(han)(han)(han)縫成形美觀。特別適(shi)應薄件(jian)的(de)(de)焊(han)(han)(han)接,在(zai)許多厚件(jian)的(de)(de)坡(po)口焊(han)(han)(han)接時,常用(yong)TIG打底,避(bi)免了手工電弧(hu)焊(han)(han)(han)易產生(sheng)裂紋和(he)清(qing)渣困難的(de)(de)缺點。惰性(xing)氣(qi)體能有(you)效地隔絕空氣(qi),它本身又不(bu)溶于(yu)金(jin)屬(shu),不(bu)和(he)金(jin)屬(shu)反應,能保證不(bu)銹鋼的(de)(de)化學成分要(yao)求。
缺點是熔(rong)深(shen)淺,熔(rong)敷速度小,生(sheng)產效率低,生(sheng)產成(cheng)本較高。
4. 熔(rong)化極氣體保護(hu)焊
熔(rong)(rong)化(hua)(hua)(hua)極(ji)氣(qi)體(ti)(ti)保(bao)(bao)(bao)護(hu)弧焊(han)(han)(han)(GMAW)采用(yong)可熔(rong)(rong)化(hua)(hua)(hua)的(de)焊(han)(han)(han)絲與(yu)被焊(han)(han)(han)工件(jian)之間的(de)電(dian)(dian)弧作為(wei)熱源來熔(rong)(rong)化(hua)(hua)(hua)焊(han)(han)(han)絲和母材(cai)(cai)金(jin)屬,并(bing)向焊(han)(han)(han)接區輸(shu)送(song)保(bao)(bao)(bao)護(hu)氣(qi)體(ti)(ti),使(shi)電(dian)(dian)弧、熔(rong)(rong)化(hua)(hua)(hua)的(de)焊(han)(han)(han)絲、熔(rong)(rong)池(chi)及(ji)附近的(de)母材(cai)(cai)金(jin)屬免(mian)受周(zhou)圍空氣(qi)的(de)侵害。連續送(song)進的(de)焊(han)(han)(han)絲金(jin)屬不斷熔(rong)(rong)化(hua)(hua)(hua)并(bing)過渡到熔(rong)(rong)池(chi),與(yu)熔(rong)(rong)化(hua)(hua)(hua)的(de)母材(cai)(cai)金(jin)屬融合(he)形成(cheng),式(shi)體(ti)(ti)保(bao)(bao)(bao)護(hu)焊(han)(han)(han)又分(fen)為(wei)熔(rong)(rong)化(hua)(hua)(hua)極(ji)惰(duo)性(xing)氣(qi)體(ti)(ti)保(bao)(bao)(bao)化(hua)(hua)(hua)極(ji)氣(qi)體(ti)(ti)保(bao)(bao)(bao)護(hu)焊(han)(han)(han)可自動(dong)焊(han)(han)(han),也(ye)可半自動(dong)好。化(hua)(hua)(hua)極(ji)氣(qi)體(ti)(ti)保(bao)(bao)(bao)護(hu)焊(han)(han)(han)又分(fen)為(wei)熔(rong)(rong)化(hua)(hua)(hua)極(ji)惰(duo)性(xing)氣(qi)體(ti)(ti)保(bao)(bao)(bao)護(hu)焊(han)(han)(han)(MIG)、熔(rong)(rong)化(hua)(hua)(hua)極(ji)氧(yang)化(hua)(hua)(hua)性(xing)混合(he)平(ping)自動(dong)樣(MAG)、二氧(yang)化(hua)(hua)(hua)碳氣(qi)體(ti)(ti)保(bao)(bao)(bao)護(hu)焊(han)(han)(han)和藥(yao)芯(xin)焊(han)(han)(han)絲氣(qi)體(ti)(ti)保(bao)(bao)(bao)護(hu)焊(han)(han)(han)。
熔(rong)化極(ji)惰(duo)性氣體保(bao)護焊(han)(han)(MIG)在不(bu)銹(xiu)鋼的(de)焊(han)(han)接(jie)中應用較為(wei)普遍,通(tong)常(chang)采用惰(duo)性氣體的(de)氬、氦或(huo)它們(men)的(de)混合氣體作為(wei)焊(han)(han)接(jie)區(qu)的(de)保(bao)護氣體,由于(yu)焊(han)(han)絲(si)外表沒有(you)涂料(liao)層,電流(liu)可(ke)大(da)(da)大(da)(da)提高,因而母材熔(rong)深(shen)大(da)(da),焊(han)(han)絲(si)熔(rong)化速度快,熔(rong)敷率高,與鎢極(ji)氬弧焊(han)(han)相比,可(ke)大(da)(da)大(da)(da)提高生(sheng)(sheng)生(sheng)(sheng)產效率。尤其適用于(yu)中厚板的(de)焊(han)(han)接(jie)。
5. 等離子(zi)弧焊(han)
等離(li)子弧(hu)是一(yi)種壓(ya)縮(suo)電(dian)(dian)弧(hu),由于弧(hu)斷面被壓(ya)縮(suo)較小(xiao),因而能(neng)量集(ji)中、溫度(du)(du)高(gao)、焰流(liu)速度(du)(du)大,因此等離(li)子弧(hu)焊在一(yi)定母材厚度(du)(du)范圍(wei)內能(neng)充分(fen)熔透,尤(you)其適合(he)不銹(xiu)鋼鋼管縱縫的(de)(de)焊接。等離(li)子弧(hu)焊的(de)(de)焊接速度(du)(du)較TIG焊快,電(dian)(dian)弧(hu)挺(ting)直性(xing)好,熱影響(xiang)區小(xiao),能(neng)夠焊接很(hen)薄的(de)(de)工件,最薄可達0.025mm。
缺點是設備價格昂貴,工藝參數的調節匹配復雜,目前的噴(pen)嘴(zui)壽(shou)命(ming)還(huan)較(jiao)短(duan),這些都(dou)使等離子弧(hu)焊的應(ying)用(yong)受到限制。

