不(bu)銹鋼(gang)法(fa)蘭墊(dian)(dian)片的主要(yao)參數(shu)包括墊(dian)(dian)片的有效密封(feng)寬(kuan)度、墊(dian)(dian)片的性能(neng)參數(shu)、墊(dian)(dian)片公(gong)稱(cheng)(cheng)通徑或公(gong)稱(cheng)(cheng)尺寸及(ji)墊(dian)(dian)片公(gong)稱(cheng)(cheng)壓力。


一、不(bu)銹鋼(gang)法蘭墊片(pian)的(de)有效密封寬度


  法蘭密封接頭中,墊片的有效密封寬度是作為計算法蘭螺栓載荷必不可少的一個特性參數,通常用符號b表示,其單位以mm計。不銹鋼(gang)法(fa)蘭(lan)墊片的有效密封寬度與墊片基本密封寬度有關。墊片基本密封寬度用符號b0表示,其單位以mm計。


 當選定墊片尺寸后,可按表11-1確定墊片接觸面寬度和墊片基本密封寬度b0。墊片接觸面寬度以符號N表示,其單位以mm計。墊片基本密封寬度b0見表11-1。




二、不銹鋼法蘭墊片性能參(can)數


 不銹鋼(gang)法蘭墊片的(de)性能參(can)數是指規(gui)范(fan)設計(ji)(ji)法(即ASME《鍋(guo)爐和壓力容器規(gui)范(fan)》中所推(tui)薦的(de)螺(luo)栓法蘭連接的(de)規(gui)范(fan)設計(ji)(ji)法)中所涉及的(de)“y”及“m”兩個密封系數。


 1. 不銹鋼(gang)法蘭(lan)墊片最(zui)小預緊比壓(ya) 


   在法(fa)蘭密封(feng)接頭中(zhong),壓(ya)(ya)(ya)(ya)緊(jin)(jin)墊片(pian)(pian)(pian)所需的力使墊片(pian)(pian)(pian)材(cai)料產生變形從而填滿法(fa)蘭密封(feng)面間的微間隙。壓(ya)(ya)(ya)(ya)緊(jin)(jin)墊片(pian)(pian)(pian)所需的最小應力稱為墊片(pian)(pian)(pian)最小預緊(jin)(jin)比壓(ya)(ya)(ya)(ya),通常(chang)以符號y表(biao)示(shi)。墊片(pian)(pian)(pian)最小預緊(jin)(jin)比壓(ya)(ya)(ya)(ya)是指在安裝過(guo)程中(zhong)沒(mei)有(you)內壓(ya)(ya)(ya)(ya)的情況下,墊片(pian)(pian)(pian)接觸面積上的壓(ya)(ya)(ya)(ya)應力,其表(biao)達式為:


式 1.jpg



 2. 不銹鋼(gang)法蘭墊片系數 


   壓(ya)緊墊(dian)片(pian)時(shi),螺栓伸長,當(dang)介質壓(ya)力(li)作用后,螺栓由于受介質壓(ya)力(li)作用產(chan)生的(de)載荷而(er)更加伸長,致使兩(liang)密封(feng)法蘭面之(zhi)間(jian)的(de)間(jian)隙增大,使墊(dian)片(pian)的(de)應力(li)降低,產(chan)生泄漏。


   為了保證工(gong)作(zuo)狀態下(xia)的密封性能,墊(dian)片(pian)上應有一定的比壓(ya),即工(gong)作(zuo)狀態下(xia)的壓(ya)緊比壓(ya),或稱殘余(yu)壓(ya)緊應力,以(yi)符號y1表示。墊(dian)片(pian)系數定義為工(gong)作(zuo)狀態下(xia)墊(dian)片(pian)上的殘余(yu)壓(ya)緊應力與(yu)介質壓(ya)力之(zhi)比值,其表達式為:


式 2.jpg


  不(bu)銹鋼(gang)法(fa)(fa)蘭(lan)墊(dian)片(pian)(pian)最小預緊比(bi)壓和墊(dian)片(pian)(pian)系數(shu)由實驗確定(ding),它們是僅與墊(dian)片(pian)(pian)材料(liao)及法(fa)(fa)蘭(lan)密封(feng)面形式有關的特性(xing)參數(shu)。規范墊(dian)片(pian)(pian)特性(xing)參數(shu)或墊(dian)片(pian)(pian)性(xing)能參數(shu)m及y值(zhi)見(jian)表(biao)11-2。



三、不銹鋼法蘭墊片公(gong)稱通徑及公(gong)稱壓力(li)


  公(gong)稱(cheng)(cheng)通(tong)徑(jing)及公(gong)稱(cheng)(cheng)壓(ya)(ya)力(li)(li)(li)是(shi)墊(dian)片的(de)(de)(de)配套參數(shu)(shu)。公(gong)稱(cheng)(cheng)通(tong)徑(jing)或(huo)公(gong)稱(cheng)(cheng)尺寸(見(jian)GB/T 1047-2005)是(shi)管路附件(jian)的(de)(de)(de)一(yi)個基(ji)本參數(shu)(shu),它并不是(shi)某一(yi)個實際結構尺寸,而僅僅是(shi)與(yu)制(zhi)造尺寸密切相關的(de)(de)(de)經過(guo)圓整后(hou)的(de)(de)(de)一(yi)個名義尺寸,僅作(zuo)為一(yi)種標(biao)(biao)志,其(qi)標(biao)(biao)記方法(fa)是(shi)在代(dai)號“DN”后(hou)緊跟著(zhu)一(yi)個適當(dang)的(de)(de)(de)數(shu)(shu)字。墊(dian)片公(gong)稱(cheng)(cheng)通(tong)徑(jing)與(yu)法(fa)蘭(lan)(lan)(lan)公(gong)稱(cheng)(cheng)通(tong)徑(jing)相同;公(gong)稱(cheng)(cheng)壓(ya)(ya)力(li)(li)(li)(見(jian)GB/T 1048-2005)是(shi)指與(yu)管路附件(jian)(如法(fa)蘭(lan)(lan)(lan)、管件(jian)、閥門等)機械強度(du)有關的(de)(de)(de)設(she)計給定壓(ya)(ya)力(li)(li)(li),是(shi)一(yi)個經過(guo)圓整后(hou)的(de)(de)(de)名義值,也是(shi)僅作(zuo)為一(yi)種標(biao)(biao)志,其(qi)標(biao)(biao)記方法(fa)是(shi)在代(dai)號“PN”后(hou)緊跟一(yi)個適當(dang)的(de)(de)(de)數(shu)(shu)字。墊(dian)片公(gong)稱(cheng)(cheng)壓(ya)(ya)力(li)(li)(li)亦與(yu)法(fa)蘭(lan)(lan)(lan)公(gong)稱(cheng)(cheng)壓(ya)(ya)力(li)(li)(li)相同。