4月29日,太鋼煉鋼二廠智(zhi)控(kong)(kong)中(zhong)心(xin)(北區)順利落成入(ru)駐,標(biao)志著該(gai)廠全工序產線走進(jin)“智(zhi)能化”新時代。該(gai)項目從(cong)2021年4月26日成立開始(shi),經過設(she)計、招標(biao)、簽(qian)約(yue)、建設(she)到入(ru)駐,在整(zheng)(zheng)整(zheng)(zheng)一年的時間里將轉(zhuan)爐、AOD、RH、VOD、電(dian)爐、中(zhong)頻爐、連鑄(zhu)、原料、能環(huan)、脫(tuo)硫等全工序產線20多個(ge)操作(zuo)室集中(zhong)到一個(ge)智(zhi)控(kong)(kong)中(zhong)心(xin),實(shi)現(xian)全廠生產操作(zuo)“ALL IN ONE”,為踐(jian)行中(zhong)國寶武(wu)數(shu)智(zhi)重(zhong)塑未來鋼鐵的戰略部署邁出(chu)了(le)堅實(shi)的步伐。
該智(zhi)(zhi)控(kong)(kong)中心全工(gong)序(xu)運用中國寶武(wu)自主研發(fa)的自主可控(kong)(kong)、互聯互通的工(gong)業(ye)互聯網平臺iPlat,構建以數據可視化(hua)、數字板坯、生產效率管(guan)控(kong)(kong)、工(gong)序(xu)質(zhi)量(liang)在(zai)線管(guan)控(kong)(kong)、在(zai)線設備智(zhi)(zhi)能(neng)監控(kong)(kong)、業(ye)務流程自動(dong)化(hua)為核心的煉(lian)(lian)鋼“智(zhi)(zhi)慧大腦”,推動(dong)煉(lian)(lian)鋼產線向“數字化(hua)、網絡化(hua)、智(zhi)(zhi)能(neng)化(hua)”新模式(shi)發(fa)展。
以創新理念為(wei)引(yin)導(dao),全(quan)新開發(fa)L1操控(kong)(kong)(kong)(kong)(kong)畫面“態勢預控(kong)(kong)(kong)(kong)(kong)”和“瞬時感知”功能(neng),實現操作員對生(sheng)產(chan)運(yun)行情況(kuang)的(de)(de)超前預判,大幅提升操作員對實際生(sheng)產(chan)的(de)(de)控(kong)(kong)(kong)(kong)(kong)制能(neng)力(li);全(quan)時段(duan)、全(quan)過程(cheng)的(de)(de)數據記錄,對生(sheng)產(chan)過程(cheng)進行追溯,打破了國外工控(kong)(kong)(kong)(kong)(kong)軟件的(de)(de)壟斷地(di)位(wei);運(yun)用智慧工廠數字孿生(sheng)、3D場(chang)景(jing)建模(mo)技術,全(quan)方位(wei)實時可視化產(chan)線運(yun)行情況(kuang),以及關鍵(jian)KPI指標、成本管(guan)控(kong)(kong)(kong)(kong)(kong)、效(xiao)率管(guan)控(kong)(kong)(kong)(kong)(kong)、質量管(guan)控(kong)(kong)(kong)(kong)(kong)、能(neng)源管(guan)控(kong)(kong)(kong)(kong)(kong)智能(neng)分析(xi)統計,解決(jue)了基礎(chu)自動化領域的(de)(de)“卡脖子”難題。