浙江至德鋼業有限公司為了減少不銹鋼管坯料與工模具接觸表面的溫降,有利于玻璃潤滑劑的軟化,提高潤滑效果,降低工模具表面熱沖擊引起的溫度應力,提高工模具的使用壽命,擠壓工模具使用前應進行預熱,其預熱溫度與擠壓材料和工模具的材質有關。擠壓不銹(xiu)鋼管和型材時,工模具的預熱溫度見表2-25。


表 2-25 鋼擠壓工模具的預熱溫度.jpg


 美國(guo)PMAC公司的(de)(de)2500噸擠(ji)壓機推薦(jian)的(de)(de)預(yu)熱(re)(re)(re)溫(wen)度如(ru)下:工具鋼(gang)制作(zuo)的(de)(de)擠(ji)壓模和(he)穿孔(kong)頭(tou)為(wei)200℃,擠(ji)壓芯(xin)棒(bang)為(wei)250~320℃,擠(ji)壓筒為(wei)260~320℃,穿孔(kong)筒為(wei)360~370℃。擠(ji)壓模、擠(ji)壓墊、芯(xin)棒(bang)等(deng)小型工模具的(de)(de)預(yu)熱(re)(re)(re)一般采用箱式電(dian)(dian)爐。擠(ji)壓筒的(de)(de)預(yu)熱(re)(re)(re)主要有電(dian)(dian)阻加(jia)(jia)(jia)熱(re)(re)(re)和(he)感應(ying)(ying)(ying)加(jia)(jia)(jia)熱(re)(re)(re)兩種。感應(ying)(ying)(ying)加(jia)(jia)(jia)熱(re)(re)(re)是將感應(ying)(ying)(ying)線圈放入擠(ji)壓筒內進行加(jia)(jia)(jia)熱(re)(re)(re),加(jia)(jia)(jia)熱(re)(re)(re)時熱(re)(re)(re)流(liu)由內襯向外(wai)傳導,擠(ji)壓簡內的(de)(de)溫(wen)度分布較電(dian)(dian)阻加(jia)(jia)(jia)熱(re)(re)(re)合理(圖2-41),因為(wei)內襯、中和(he)外(wai)套之間的(de)(de)過(guo)盈配(pei)合應(ying)(ying)(ying)力不(bu)(bu)會降低,但感應(ying)(ying)(ying)加(jia)(jia)(jia)熱(re)(re)(re)時操作(zuo)不(bu)(bu)便(bian),感應(ying)(ying)(ying)圈易損壞,所以目前主要還(huan)是采用電(dian)(dian)阻加(jia)(jia)(jia)熱(re)(re)(re)。


圖 2-41 擠壓筒的預熱曲線.jpg圖 2-42 穿孔筒的內冷卻方式.jpg


 在(zai)正常(chang)擠(ji)(ji)(ji)壓(ya)(ya)生(sheng)產(chan)不(bu)銹(xiu)鋼(gang)管(guan)過(guo)(guo)程中(zhong),擠(ji)(ji)(ji)壓(ya)(ya)工(gong)(gong)(gong)模(mo)(mo)具(ju)連續使(shi)用(yong)時(shi),溫度將(jiang)會逐漸升高,而引起工(gong)(gong)(gong)模(mo)(mo)具(ju)材(cai)質(zhi)高溫回火,降低(di)了紅硬性(xing),導致工(gong)(gong)(gong)模(mo)(mo)具(ju)產(chan)生(sheng)變形(xing)而影(ying)響擠(ji)(ji)(ji)壓(ya)(ya)過(guo)(guo)程的(de)(de)順(shun)利進行(xing)(xing)。如(ru)擠(ji)(ji)(ji)壓(ya)(ya)墊(dian)的(de)(de)使(shi)用(yong)溫度過(guo)(guo)高,因(yin)熱(re)膨脹過(guo)(guo)大產(chan)生(sheng)變形(xing)而引起擠(ji)(ji)(ji)壓(ya)(ya)墊(dian)卡在(zai)擠(ji)(ji)(ji)壓(ya)(ya)筒(tong)(tong)內(nei)(nei)(nei)。為此,擠(ji)(ji)(ji)壓(ya)(ya)工(gong)(gong)(gong)模(mo)(mo)具(ju)在(zai)使(shi)用(yong)過(guo)(guo)程中(zhong)又需(xu)要(yao)(yao)進行(xing)(xing)必要(yao)(yao)的(de)(de)冷(leng)(leng)(leng)(leng)(leng)(leng)卻(que)(que),使(shi)其保持在(zai)所要(yao)(yao)求的(de)(de)溫度范圍內(nei)(nei)(nei)工(gong)(gong)(gong)作。對于外套內(nei)(nei)(nei)襯(chen)擠(ji)(ji)(ji)壓(ya)(ya)墊(dian),擠(ji)(ji)(ji)壓(ya)(ya)模(mo)(mo)和(he)小(xiao)直徑(jing)的(de)(de)芯棒(bang)一般可以(yi)采(cai)用(yong)3~4個循(xun)環輪(lun)流使(shi)用(yong),必要(yao)(yao)時(shi)也(ye)可以(yi)在(zai)擠(ji)(ji)(ji)壓(ya)(ya)結束(shu)后進行(xing)(xing)水(shui)冷(leng)(leng)(leng)(leng)(leng)(leng)或噴水(shui)冷(leng)(leng)(leng)(leng)(leng)(leng)卻(que)(que)。對于擠(ji)(ji)(ji)壓(ya)(ya)筒(tong)(tong)和(he)大直徑(jing)的(de)(de)芯棒(bang)等大型工(gong)(gong)(gong)模(mo)(mo)具(ju),在(zai)使(shi)用(yong)過(guo)(guo)程中(zhong)吸熱(re)量大,更換又不(bu)方(fang)便(bian),故只(zhi)能(neng)采(cai)用(yong)專門的(de)(de)冷(leng)(leng)(leng)(leng)(leng)(leng)卻(que)(que)裝(zhuang)置來進行(xing)(xing)冷(leng)(leng)(leng)(leng)(leng)(leng)卻(que)(que)。如(ru)擠(ji)(ji)(ji)壓(ya)(ya)筒(tong)(tong)的(de)(de)冷(leng)(leng)(leng)(leng)(leng)(leng)卻(que)(que)方(fang)式(shi)有(you)內(nei)(nei)(nei)部(bu)通水(shui)冷(leng)(leng)(leng)(leng)(leng)(leng)卻(que)(que)(內(nei)(nei)(nei)冷(leng)(leng)(leng)(leng)(leng)(leng)式(shi))和(he)內(nei)(nei)(nei)襯(chen)噴水(shui)冷(leng)(leng)(leng)(leng)(leng)(leng)卻(que)(que)(外冷(leng)(leng)(leng)(leng)(leng)(leng)式(shi))兩種。內(nei)(nei)(nei)冷(leng)(leng)(leng)(leng)(leng)(leng)式(shi)(圖2-42)是在(zai)中(zhong)襯(chen)內(nei)(nei)(nei)孔表面加(jia)工(gong)(gong)(gong)有(you)螺旋形(xing)冷(leng)(leng)(leng)(leng)(leng)(leng)卻(que)(que)槽(cao),當擠(ji)(ji)(ji)壓(ya)(ya)筒(tong)(tong)溫度過(guo)(guo)高時(shi),通入水(shui)溫不(bu)低(di)于60~65℃的(de)(de)冷(leng)(leng)(leng)(leng)(leng)(leng)卻(que)(que)水(shui),以(yi)防止過(guo)(guo)冷(leng)(leng)(leng)(leng)(leng)(leng)引起裂紋,設有(you)電加(jia)熱(re)器與水(shui)冷(leng)(leng)(leng)(leng)(leng)(leng)卻(que)(que)裝(zhuang)置的(de)(de)擠(ji)(ji)(ji)壓(ya)(ya)筒(tong)(tong),如(ru)圖2-43所示;外冷(leng)(leng)(leng)(leng)(leng)(leng)式(shi)是當擠(ji)(ji)(ji)壓(ya)(ya)循(xun)環結束(shu)時(shi),采(cai)用(yong)環狀噴嘴在(zai)擠(ji)(ji)(ji)壓(ya)(ya)筒(tong)(tong)一端向筒(tong)(tong)內(nei)(nei)(nei)噴入壓(ya)(ya)力水(shui)冷(leng)(leng)(leng)(leng)(leng)(leng)卻(que)(que),這種方(fang)法(fa)比較(jiao)簡單,但內(nei)(nei)(nei)襯(chen)的(de)(de)材(cai)質(zhi)要(yao)(yao)具(ju)有(you)良好的(de)(de)耐急(ji)冷(leng)(leng)(leng)(leng)(leng)(leng)急(ji)熱(re)性(xing)能(neng)。擠(ji)(ji)(ji)壓(ya)(ya)芯棒(bang)的(de)(de)冷(leng)(leng)(leng)(leng)(leng)(leng)卻(que)(que)也(ye)有(you)內(nei)(nei)(nei)冷(leng)(leng)(leng)(leng)(leng)(leng)式(shi)和(he)外冷(leng)(leng)(leng)(leng)(leng)(leng)式(shi)兩種(圖2-44)。


圖 2-44 芯棒的冷卻方式.jpg