在埋(mai)弧焊(han)焊接過程中,維持電弧穩定燃燒,以及保持焊接參數基本不變是保證焊接接頭質量的基本要求。對此可通過以下兩種方法來實現。
1. 焊絲的送進按預選定的速度等速進入焊接區(qu)
工(gong)作(zuo)原理是(shi)采用(yong)機械方法(更換(huan)變(bian)速(su)齒(chi)輪)來調(diao)速(su)。依靠電弧(hu)(hu)(hu)的(de)自身調(diao)節作(zuo)用(yong)來維持弧(hu)(hu)(hu)長相對穩定。當焊(han)接(jie)(jie)電弧(hu)(hu)(hu)受(shou)到外(wai)界干擾(rao)變(bian)長增加時,下降外(wai)特性電源供(gong)給(gei)的(de)焊(han)接(jie)(jie)電流(liu)減小,焊(han)絲(si)熔(rong)化速(su)度減緩,電弧(hu)(hu)(hu)便會(hui)由(you)長變(bian)短,趨向給(gei)定值;反之,電弧(hu)(hu)(hu)變(bian)短時,焊(han)接(jie)(jie)電流(liu)增大,焊(han)絲(si)熔(rong)化加快,弧(hu)(hu)(hu)長又由(you)短變(bian)長,趨向給(gei)定值。按(an)這個工(gong)作(zuo)原理制(zhi)造(zao)的(de)等速(su)送絲(si)埋弧(hu)(hu)(hu)焊(han)設備有MZ1-1000、MZ2-1500和MZ3-500等型號(hao),焊(han)接(jie)(jie)電流(liu)可采用(yong)交、直電源。
2. 焊絲(si)的(de)送進(jin)速(su)度按電弧(hu)電壓的(de)高低自動均勻調(diao)節(jie)
電(dian)(dian)弧(hu)電(dian)(dian)壓(ya)(ya)調節(jie)(jie)原理是利用(yong)電(dian)(dian)弧(hu)電(dian)(dian)壓(ya)(ya)作為反饋信號,經過控(kong)制(zhi)調節(jie)(jie)系(xi)統(tong)改變(bian)(bian)送絲速(su)度(du)而保持(chi)弧(hu)長(chang)(chang)(chang)相對不變(bian)(bian)。當電(dian)(dian)弧(hu)受外界干擾變(bian)(bian)長(chang)(chang)(chang),電(dian)(dian)弧(hu)電(dian)(dian)壓(ya)(ya)升高時,控(kong)制(zhi)調節(jie)(jie)系(xi)統(tong)接到電(dian)(dian)壓(ya)(ya)反饋信號后將(jiang)送絲速(su)度(du)調快,弧(hu)長(chang)(chang)(chang)由長(chang)(chang)(chang)變(bian)(bian)短,趨向穩定(ding)值;當電(dian)(dian)弧(hu)長(chang)(chang)(chang)度(du)變(bian)(bian)短,電(dian)(dian)弧(hu)電(dian)(dian)壓(ya)(ya)下降(jiang)時,將(jiang)送絲速(su)度(du)調慢,弧(hu)長(chang)(chang)(chang)增(zeng)長(chang)(chang)(chang)趨向給定(ding)值。這種埋弧(hu)焊機的(de)控(kong)制(zhi)系(xi)統(tong)稍(shao)復雜,具體型號有MZ-1000和MZ-1-1000等型號。焊接電(dian)(dian)流可采用(yong)交、直流電(dian)(dian)源。
按工作需要(yao),埋弧焊(han)機(ji)常見的構(gou)造形式(shi)有焊(han)車式(shi)、懸(xuan)掛式(shi)、機(ji)床式(shi)、懸(xuan)臂式(shi)和門(men)架式(shi)等,如圖(tu)3-16所示。