在埋(mai)弧焊(han)焊接過程中,維持電弧穩定燃燒,以及保持焊接參數基本不變是保證焊接接頭質量的基本要求。對此可通過以下兩種方法來實現。


1. 焊絲的送進按預選定的速度等速進入焊接區(qu)


  工(gong)作原(yuan)理是采用機械方法(fa)(更換變速(su)齒輪)來(lai)調速(su)。依靠電(dian)弧(hu)(hu)的自身調節作用來(lai)維持弧(hu)(hu)長(chang)相對穩定(ding)(ding)(ding)。當焊(han)接電(dian)弧(hu)(hu)受到(dao)外界干擾(rao)變長(chang)增加(jia)時(shi),下降外特性電(dian)源(yuan)供給(gei)(gei)的焊(han)接電(dian)流(liu)減(jian)小,焊(han)絲熔化速(su)度減(jian)緩,電(dian)弧(hu)(hu)便會由(you)長(chang)變短,趨(qu)向給(gei)(gei)定(ding)(ding)(ding)值;反之,電(dian)弧(hu)(hu)變短時(shi),焊(han)接電(dian)流(liu)增大,焊(han)絲熔化加(jia)快,弧(hu)(hu)長(chang)又由(you)短變長(chang),趨(qu)向給(gei)(gei)定(ding)(ding)(ding)值。按(an)這個工(gong)作原(yuan)理制造的等(deng)速(su)送絲埋弧(hu)(hu)焊(han)設備(bei)有MZ1-1000、MZ2-1500和(he)MZ3-500等(deng)型號(hao),焊(han)接電(dian)流(liu)可采用交、直(zhi)電(dian)源(yuan)。


2. 焊絲的送進速(su)度按電弧電壓的高(gao)低自(zi)動均(jun)勻(yun)調節


  電(dian)(dian)弧(hu)(hu)(hu)(hu)電(dian)(dian)壓(ya)調(diao)節原理是(shi)利用(yong)電(dian)(dian)弧(hu)(hu)(hu)(hu)電(dian)(dian)壓(ya)作(zuo)為反(fan)饋信(xin)號,經過控制(zhi)調(diao)節系(xi)統改變送絲速(su)度而保持弧(hu)(hu)(hu)(hu)長(chang)(chang)(chang)相對不(bu)變。當(dang)電(dian)(dian)弧(hu)(hu)(hu)(hu)受外界(jie)干擾變長(chang)(chang)(chang),電(dian)(dian)弧(hu)(hu)(hu)(hu)電(dian)(dian)壓(ya)升(sheng)高時(shi),控制(zhi)調(diao)節系(xi)統接(jie)到電(dian)(dian)壓(ya)反(fan)饋信(xin)號后將送絲速(su)度調(diao)快,弧(hu)(hu)(hu)(hu)長(chang)(chang)(chang)由長(chang)(chang)(chang)變短,趨向穩定值;當(dang)電(dian)(dian)弧(hu)(hu)(hu)(hu)長(chang)(chang)(chang)度變短,電(dian)(dian)弧(hu)(hu)(hu)(hu)電(dian)(dian)壓(ya)下降時(shi),將送絲速(su)度調(diao)慢,弧(hu)(hu)(hu)(hu)長(chang)(chang)(chang)增長(chang)(chang)(chang)趨向給定值。這種埋弧(hu)(hu)(hu)(hu)焊機的控制(zhi)系(xi)統稍復雜,具體型號有(you)MZ-1000和MZ-1-1000等型號。焊接(jie)電(dian)(dian)流可(ke)采用(yong)交(jiao)、直流電(dian)(dian)源。


  按工作需要(yao),埋弧焊機(ji)常見(jian)的構造形式(shi)有(you)焊車式(shi)、懸掛式(shi)、機(ji)床式(shi)、懸臂(bei)式(shi)和門架式(shi)等,如(ru)圖(tu)3-16所示。


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