在埋弧焊焊接過程中,維持電弧穩定燃燒,以及保持焊接參數基本不變是保證焊接接頭質量的基本要求。對此可通過以下兩種方法來實現。


1. 焊(han)(han)絲的送進按(an)預選(xuan)定的速度(du)等(deng)速進入焊(han)(han)接(jie)區


  工作(zuo)(zuo)原理是采用(yong)機械方法(更換變速(su)齒輪)來調(diao)速(su)。依(yi)靠電弧(hu)的自身調(diao)節作(zuo)(zuo)用(yong)來維持弧(hu)長(chang)相對穩定(ding)。當焊(han)接(jie)電弧(hu)受到外界干(gan)擾變長(chang)增加(jia)時,下降(jiang)外特性電源供給的焊(han)接(jie)電流減小,焊(han)絲(si)(si)熔化速(su)度減緩,電弧(hu)便會由長(chang)變短,趨向給定(ding)值;反之,電弧(hu)變短時,焊(han)接(jie)電流增大(da),焊(han)絲(si)(si)熔化加(jia)快,弧(hu)長(chang)又由短變長(chang),趨向給定(ding)值。按這個工作(zuo)(zuo)原理制(zhi)造(zao)的等速(su)送絲(si)(si)埋弧(hu)焊(han)設備有MZ1-1000、MZ2-1500和MZ3-500等型號(hao),焊(han)接(jie)電流可采用(yong)交、直(zhi)電源。


2. 焊(han)絲(si)的(de)送(song)進速度按電弧(hu)電壓的(de)高低自(zi)動均勻(yun)調節(jie)


  電(dian)(dian)弧(hu)(hu)電(dian)(dian)壓(ya)調節原(yuan)理(li)是利用(yong)電(dian)(dian)弧(hu)(hu)電(dian)(dian)壓(ya)作為(wei)反饋(kui)信號(hao),經過(guo)控(kong)制調節系(xi)統(tong)改變(bian)(bian)(bian)送(song)(song)絲速度(du)而保(bao)持弧(hu)(hu)長(chang)(chang)(chang)相對不變(bian)(bian)(bian)。當(dang)電(dian)(dian)弧(hu)(hu)受外界干(gan)擾(rao)變(bian)(bian)(bian)長(chang)(chang)(chang),電(dian)(dian)弧(hu)(hu)電(dian)(dian)壓(ya)升(sheng)高(gao)時,控(kong)制調節系(xi)統(tong)接到電(dian)(dian)壓(ya)反饋(kui)信號(hao)后將(jiang)(jiang)送(song)(song)絲速度(du)調快,弧(hu)(hu)長(chang)(chang)(chang)由長(chang)(chang)(chang)變(bian)(bian)(bian)短(duan),趨向穩(wen)定值(zhi);當(dang)電(dian)(dian)弧(hu)(hu)長(chang)(chang)(chang)度(du)變(bian)(bian)(bian)短(duan),電(dian)(dian)弧(hu)(hu)電(dian)(dian)壓(ya)下降(jiang)時,將(jiang)(jiang)送(song)(song)絲速度(du)調慢,弧(hu)(hu)長(chang)(chang)(chang)增長(chang)(chang)(chang)趨向給(gei)定值(zhi)。這種埋弧(hu)(hu)焊(han)機的(de)控(kong)制系(xi)統(tong)稍復雜,具體(ti)型號(hao)有MZ-1000和MZ-1-1000等型號(hao)。焊(han)接電(dian)(dian)流(liu)可采用(yong)交、直流(liu)電(dian)(dian)源。


  按工作需要,埋弧焊機(ji)常見的構造形式(shi)有焊車式(shi)、懸掛式(shi)、機(ji)床式(shi)、懸臂式(shi)和門架式(shi)等,如圖(tu)3-16所示(shi)。


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