1. 紐扣電(dian)池(chi)和電(dian)池(chi)殼體
一(yi)般的(de)干(gan)電(dian)(dian)(dian)池(chi)(chi)為(wei)錳電(dian)(dian)(dian)池(chi)(chi)或堿電(dian)(dian)(dian)池(chi)(chi),其殼體使用表面處理鋼(gang)材再(zai)經過涂(tu)裝即可(ke),而電(dian)(dian)(dian)子精密儀器(qi)所使用的(de)紐扣(kou)電(dian)(dian)(dian)池(chi)(chi)用材,處于(yu)表面處理鋼(gang)板和不(bu)銹(xiu)鋼(gang)鋼(gang)板的(de)競(jing)爭的(de)狀(zhuang)態。在(zai)紐扣(kou)電(dian)(dian)(dian)池(chi)(chi)中,有(you)堿電(dian)(dian)(dian)池(chi)(chi)、氧化銀電(dian)(dian)(dian)池(chi)(chi)、二氧化錳鋰電(dian)(dian)(dian)池(chi)(chi)和空氣鋅電(dian)(dian)(dian)池(chi)(chi)等各(ge)種類(lei)型電(dian)(dian)(dian)池(chi)(chi)。
不銹鋼具(ju)有(you)耐(nai)腐(fu)蝕(shi)性(xing),適合制作電池(chi)(chi)殼體。但(dan)由于耐(nai)腐(fu)蝕(shi)的(de)氧化(hua)(hua)(hua)膜(mo)而(er)使(shi)導電性(xing)惡(e)化(hua)(hua)(hua),因(yin)此(ci)多使(shi)用(yong)鍍(du)(du)鎳(nie)的(de)表(biao)面處理鋼(gang)板。不銹(xiu)鋼(gang)亦可以用(yong)于廉價的(de)玩具(ju)類產(chan)品,但(dan)在高性(xing)能產(chan)品中,則使(shi)用(yong)鍍(du)(du)鎳(nie)的(de)不銹(xiu)鋼(gang)。在電池(chi)(chi)種(zhong)類當(dang)中,氧化(hua)(hua)(hua)銀電池(chi)(chi),二氧化(hua)(hua)(hua)錳鋰電池(chi)(chi)應用(yong)較廣。鍍(du)(du)鎳(nie)不銹(xiu)鋼(gang)的(de)代(dai)表(biao)型鋼(gang)種(zhong)SUS304鍍(du)(du)鎳(nie)后,使(shi)用(yong)者較多。最(zui)近為了降低(di)生產(chan)成本,轉為使(shi)用(yong)鐵素體系(xi)列的(de)SUS430不銹(xiu)鋼(gang)鍍(du)(du)鎳(nie)。
2. 鋰離子(zi)電(dian)池殼體(ti)
用(yong)(yong)在(zai)小型鋰離(li)(li)(li)(li)子(zi)電(dian)池(chi)殼(ke)(ke)體(ti)材料中,有表(biao)(biao)(biao)面(mian)(mian)處理(li)(li)鋼(gang)(gang)板(ban)(ban)、不(bu)銹(xiu)鋼(gang)(gang)和(he)鋁三(san)方面(mian)(mian)的(de)(de)競爭,在(zai)開發初期,因為(wei)(wei)鋰離(li)(li)(li)(li)子(zi)電(dian)池(chi)存在(zai)爆炸危險性,所以,對表(biao)(biao)(biao)面(mian)(mian)處理(li)(li)鋼(gang)(gang)板(ban)(ban)和(he)不(bu)銹(xiu)鋼(gang)(gang)作為(wei)(wei)殼(ke)(ke)體(ti)材料而展開研(yan)討論證。因為(wei)(wei)小型的(de)(de)鋰離(li)(li)(li)(li)子(zi)電(dian)池(chi)是長方體(ti),像使(shi)(shi)用(yong)(yong)完畢而扔掉的(de)(de)打火機(ji)那(nei)樣(yang)形(xing)狀,雖然使(shi)(shi)用(yong)(yong)表(biao)(biao)(biao)面(mian)(mian)處理(li)(li)鋼(gang)(gang)板(ban)(ban)并(bing)具(ju)備沖壓(ya)(ya)成型性優(you)勢,但(dan)在(zai)常溫下,靈活(huo)充分(fen)地使(shi)(shi)用(yong)(yong)沖壓(ya)(ya)機(ji)床,開發多種工藝(yi)方式的(de)(de)沖壓(ya)(ya)技(ji)術,可以使(shi)(shi)用(yong)(yong)不(bu)銹(xiu)鋼(gang)(gang)進行超深度(du)拉深工藝(yi),制(zhi)造出不(bu)銹(xiu)鋼(gang)(gang)產(chan)品化(hua)的(de)(de)電(dian)池(chi)殼(ke)(ke)體(ti)。近來,在(zai)數碼照(zhao)相機(ji)和(he)手機(ji)使(shi)(shi)用(yong)(yong)的(de)(de)鋰離(li)(li)(li)(li)子(zi)電(dian)池(chi),考慮到輕量化(hua),則鋁殼(ke)(ke)體(ti)鋰離(li)(li)(li)(li)子(zi)電(dian)池(chi)亦(yi)產(chan)品化(hua)了(le),在(zai)使(shi)(shi)用(yong)(yong)不(bu)銹(xiu)鋼(gang)(gang)材料制(zhi)造技(ji)術中,東京(jing)都(dou)大田區的(de)(de)技(ji)術實力很強。沖壓(ya)(ya)行業人員采用(yong)(yong)超深拉深進行生產(chan)制(zhi)造。可以說鋁和(he)不(bu)銹(xiu)鋼(gang)(gang)在(zai)鋰離(li)(li)(li)(li)子(zi)電(dian)池(chi)殼(ke)(ke)體(ti)行業存在(zai)著激烈(lie)的(de)(de)材料競爭。
大(da)型鋰離子電(dian)(dian)池(chi),曾以NEDO為中心,聯合(he)(he)電(dian)(dian)池(chi)生(sheng)產廠家(jia)參(can)與(yu),分別開發了(le)(le)移動(dong)型和(he)定置型。圓(yuan)柱(zhu)形(xing)和(he)長(chang)方體(ti)形(xing)的(de)電(dian)(dian)池(chi)殼(ke)體(ti),使用(yong)(yong)不(bu)銹鋼(gang)(gang)材料(liao)。圓(yuan)柱(zhu)形(xing)使用(yong)(yong)激(ji)光焊(han)接制造殼(ke)體(ti),長(chang)方體(ti)形(xing)則采用(yong)(yong)超(chao)深拉深工藝進行(xing)加工,而盒蓋使用(yong)(yong)激(ji)光焊(han)接進行(xing)接合(he)(he)。雖然正(zheng)處于開發階段,但(dan)已(yi)經決定在2010年在主(zhu)力(li)客機波音789上,裝設這種(zhong)(zhong)鋰離子電(dian)(dian)池(chi)。所用(yong)(yong)鋼(gang)(gang)種(zhong)(zhong)為SUS304、SUS304L不(bu)銹鋼(gang)(gang),板厚為0.6-0.8mm,在常(chang)溫下利用(yong)(yong)多道工序(xu)沖壓(ya)成形(xing)。期望在市區內行(xing)駛的(de)電(dian)(dian)力(li)驅動(dong)而在郊區是使用(yong)(yong)汽(qi)油作(zuo)為燃料(liao)進行(xing)驅動(dong)的(de)兩種(zhong)(zhong)動(dong)力(li)汽(qi)車,或電(dian)(dian)動(dong)汽(qi)車上,作(zuo)為二(er)次電(dian)(dian)池(chi),在實用(yong)(yong)化方面取得(de)了(le)(le)顯著進展。從鍍層(ceng)鋼(gang)(gang)板到(dao)不(bu)銹鋼(gang)(gang)的(de)不(bu)銹鋼(gang)(gang)化的(de)重點(dian)是加工性和(he)耐腐蝕(shi)性。