不(bu)銹鋼管立(li)式穿孔機具(ju)有各種(zhong)不(bu)同的結(jie)構,采用何(he)種(zhong)結(jie)構取決于其(qi)不(bu)同的用途。


  若用于(yu)實心坯料(liao)穿(chuan)孔的(de)(de)穿(chuan)孔機(ji),通常具有(you)安裝(zhuang)(zhuang)在同(tong)一(yi)導向(xiang)裝(zhuang)(zhuang)置上的(de)(de)兩個(ge)活動(dong)橫(heng)梁(liang)(liang)(liang),其中一(yi)個(ge)橫(heng)梁(liang)(liang)(liang)安裝(zhuang)(zhuang)有(you)鐓粗坯料(liao)用的(de)(de)鐓粗桿(gan),也稱為鐓粗梁(liang)(liang)(liang);另一(yi)個(ge)活動(dong)橫(heng)梁(liang)(liang)(liang)上安裝(zhuang)(zhuang)有(you)穿(chuan)孔桿(gan),即稱穿(chuan)孔梁(liang)(liang)(liang)。兩個(ge)橫(heng)梁(liang)(liang)(liang)可以同(tong)時或者單獨地工作或移動(dong)。


  若采用(yong)擴孔工(gong)藝時,沒有鐓粗工(gong)序,則可(ke)以簡化穿孔機(ji)的(de)結構,兩個(ge)(ge)動(dong)梁并為一個(ge)(ge),僅作為擴孔頭在穿孔筒中(zhong)(zhong)的(de)對(dui)中(zhong)(zhong),即具有短行程的(de)附加動(dong)梁。


  一般最為常用的不銹(xiu)鋼管穿孔機用于分別完成穿孔和擴孔兩個工序。


   穿(chuan)(chuan)孔(kong)(kong)機(ji)(ji)按其結(jie)構形式可以分為三類:有(you)一個(ge)固定穿(chuan)(chuan)孔(kong)(kong)筒(tong)的(de)穿(chuan)(chuan)孔(kong)(kong)機(ji)(ji);有(you)一個(ge)移(yi)動穿(chuan)(chuan)孔(kong)(kong)筒(tong)的(de)穿(chuan)(chuan)孔(kong)(kong)機(ji)(ji)和具有(you)多工位的(de)旋轉(zhuan)或(huo)移(yi)動穿(chuan)(chuan)孔(kong)(kong)筒(tong)座的(de)多穿(chuan)(chuan)孔(kong)(kong)筒(tong)形式的(de)穿(chuan)(chuan)孔(kong)(kong)機(ji)(ji)。日本的(de)神戶(hu)制鋼(gang)還安(an)裝了有(you)3個(ge)穿(chuan)(chuan)孔(kong)(kong)筒(tong)的(de)多穿(chuan)(chuan)孔(kong)(kong)筒(tong)結(jie)構的(de)穿(chuan)(chuan)孔(kong)(kong)機(ji)(ji)。


  表8-23為穿(chuan)孔機(ji)的(de)(de)能(neng)力與(yu)擠壓機(ji)能(neng)力的(de)(de)匹配(pei)情況(kuang),表8-24為國外部分立式穿(chuan)孔機(ji)的(de)(de)主要技術性(xing)能(neng)。


表 23.jpg


  圖8-27所示為(wei)立式單筒固定式穿孔(kong)機(ji)的結構示意圖,此(ci)種(zhong)穿孔(kong)機(ji)設備(bei)高度高,裝出料間(jian)隙時間(jian)長,被認為(wei)是(shi)一種(zhong)陳舊的結構。


圖 27.jpg


  近代也有(you)采用(yong)4工位雙穿(chuan)孔(kong)筒移動式(shi)或旋轉式(shi)立(li)式(shi)穿(chuan)孔(kong)機結構(圖(tu)8-28)。這種結構的(de)(de)立(li)式(shi)穿(chuan)孔(kong)機,采用(yong)2個穿(chuan)孔(kong)筒交替作業,裝出(chu)料(liao)和穿(chuan)孔(kong)筒內襯的(de)(de)清理都在(zai)穿(chuan)孔(kong)中心線之外(wai)進行(xing)。因此(ci),不僅使穿(chuan)孔(kong)機的(de)(de)高(gao)(gao)度(du)降低,同時降低了(le)廠房設施(shi)的(de)(de)高(gao)(gao)度(du),而(er)且也提(ti)高(gao)(gao)了(le)設備的(de)(de)使用(yong)效率。但(dan)是(shi),隨之穿(chuan)孔(kong)筒的(de)(de)快(kuai)速和精確(que)定位及(ji)固定比較(jiao)困難,搞(gao)得不好會影響穿(chuan)孔(kong)后空心坯壁(bi)厚的(de)(de)精度(du)。


 雙穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)(kong)筒(tong)結構的(de)穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)(kong)機,穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)(kong)筒(tong)具有4個工(gong)位,在這些(xie)工(gong)位上依次完成以下工(gong)序(xu):把穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)(kong)坯料(liao)裝(zhuang)入穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)(kong)筒(tong),進行坯料(liao)的(de)鐓粗(cu)和(he)穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)(kong),從(cong)穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)(kong)筒(tong)中頂出空心(xin)坯,進行穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)(kong)筒(tong)內襯的(de)清理(li)。


 美國 Lone Star鋼(gang)廠55MN(5500t)臥式(shi)(shi)鋼(gang)管擠壓機相配套的25MN(2500t)立式(shi)(shi)穿孔機的主要性(xing)能如下:


22.jpg


 穿(chuan)孔(kong)機配置(zhi)有自動(dong)控制(zhi)系(xi)統(tong),可用于:(1)管坯的鐓(dui)粗和穿(chuan)孔(kong);(2)帶預鉆孔(kong)和錐形輔助孔(kong)坯料的擴孔(kong)。