穿孔是不銹鋼管生產的重要工序之一,對不(bu)銹鋼管的管坯成本、品種規格及成品質量有很大影響。根據穿孔機的結構和穿孔過程變形特點的不同,穿孔機可分為兩大類:一類為斜軋穿孔機,又根據軋輥形狀及導衛裝置的不同而演變出多種類型,如曼乃斯曼穿孔機、狄塞爾穿孔機等;另一類是壓力擠孔機和推軋穿孔機(PPM穿孔機)。目前應用最廣的是二輥斜軋穿孔機。


一(yi)、斜軋(ya)穿孔


  自1885年(nian)發明二輥(gun)斜軋(ya)穿(chuan)孔(kong)機(ji)(ji)以(yi)來,斜軋(ya)穿(chuan)孔(kong)至今仍是最廣泛應用的穿(chuan)孔(kong)設備。主(zhu)要(yao)斜軋(ya)穿(chuan)孔(kong)機(ji)(ji)的類(lei)型有(you):桶形輥(gun)穿(chuan)孔(kong)機(ji)(ji)、狄塞爾穿(chuan)孔(kong)機(ji)(ji)、錐形輥(gun)穿(chuan)孔(kong)機(ji)(ji)及(ji)三輥(gun)穿(chuan)孔(kong)機(ji)(ji)。


1. 桶(tong)形輥穿孔機(ji)


   二(er)輥(gun)(gun)(gun)斜(xie)軋(ya)(ya)(ya)穿孔(kong)機(ji)由德國的曼乃(nai)斯曼(R.&M.Mannesmann)兄弟發明(ming),經瑞士工(gong)程(cheng)師斯蒂(di)弗爾(R.C Stiefeil)加(jia)以完(wan)善。它(ta)的工(gong)作運(yun)動情況如(ru)圖(tu)3-1所(suo)示,左右兩個(ge)軋(ya)(ya)(ya)輥(gun)(gun)(gun)同(tong)向(xiang)旋轉,上下(xia)垂直(zhi)布置(zhi)(zhi)的兩個(ge)導板固定(ding)不(bu)動,中(zhong)間一個(ge)隨動頂頭,軋(ya)(ya)(ya)輥(gun)(gun)(gun)軸線和(he)軋(ya)(ya)(ya)制線相交成一個(ge)傾斜(xie)角。軋(ya)(ya)(ya)輥(gun)(gun)(gun)左右布置(zhi)(zhi),導板上下(xia)布置(zhi)(zhi)的為(wei)臥式穿孔(kong)機(ji),相反為(wei)立式穿孔(kong)機(ji)。二(er)輥(gun)(gun)(gun)斜(xie)軋(ya)(ya)(ya)穿孔(kong)方(fang)法的優點是(shi)對(dui)(dui)心性(xing)好,毛(mao)管(guan)(guan)的壁厚較均(jun)勻;一次延伸系數較大,一般在1.25~4.5之間,可以直(zhi)接從實心圓(yuan)坯(pi)穿制成較薄(bo)的毛(mao)管(guan)(guan)。主要缺(que)點是(shi)這種加(jia)工(gong)方(fang)法變形復雜,容易在毛(mao)管(guan)(guan)內外(wai)表面產(chan)生(sheng)(sheng)和(he)擴大缺(que)陷,所(suo)以對(dui)(dui)管(guan)(guan)坯(pi)質(zhi)量要求較高,一般皆采(cai)用鍛、軋(ya)(ya)(ya)坯(pi)。由于對(dui)(dui)鋼(gang)管(guan)(guan)表面質(zhi)量要求的不(bu)斷提高,合(he)金鋼(gang)比重的不(bu)斷增長(chang),尤其是(shi)連鑄圓(yuan)坯(pi)的推廣使(shi)用,現在這種喂入(ru)角小于13°的二(er)輥(gun)(gun)(gun)斜(xie)軋(ya)(ya)(ya)機(ji),已不(bu)能(neng)滿足不(bu)銹鋼(gang)管(guan)(guan)生(sheng)(sheng)產(chan)中(zhong)對(dui)(dui)生(sheng)(sheng)產(chan)率和(he)鋼(gang)管(guan)(guan)質(zhi)量的要求,因而新(xin)結構的斜(xie)軋(ya)(ya)(ya)穿孔(kong)機(ji)相繼(ji)出現。


圖 1.jpg


 2. 狄塞爾穿孔機(ji)


  狄塞爾穿孔機(ji)是主動旋轉導盤二輥桶形輥斜軋穿孔機,如圖3-2所示,1972年開始見于聯邦德國,是在二輥桶形輥穿孔機基礎上演變而來的。軋輥上下布置,每個軋輥由單獨的主電機通過萬向連接軸直接驅動;左右兩側的導板被兩主動旋轉導盤所替代,因導盤是傳動的,導盤旋轉的切線速度在變形區壓縮帶比軋輥切線速度在軋制軸線上的分量大20%~25%,給軋件施加一個軸向送進力,以減少軋件的軸向阻力。孔喉橢圓度可調近1.0,這樣使最大延伸系數達到5.0,軸向金屬滑動系數增加,毛管內外表面質量大為改善,從而提高了生產率,降低了單位能耗。狄塞爾穿孔機出口速度達1.2m/s,導盤磨損小,使用壽命長,不必經常更換,有利于作業率的提高。


圖 2.jpg


  圍繞(rao)提高穿(chuan)孔(kong)效(xiao)(xiao)率和穿(chuan)孔(kong)毛(mao)管精度,進行了(le)一系列的技術(shu)改進。如(ru)頂桿(gan)采用線外(wai)循環(huan)冷卻,在機架出(chu)口,向(xiang)一側循環(huan)運送(song)冷卻,冷卻后送(song)回穿(chuan)孔(kong)軋制線,由于是線外(wai)脫出(chu)穿(chuan)孔(kong)毛(mao)管送(song)往(wang)(wang)下道工序,避免了(le)頂桿(gan)小車(che)的往(wang)(wang)復運動,縮(suo)短穿(chuan)孔(kong)周(zhou)期,提高了(le)效(xiao)(xiao)率。如(ru)機后采用多組定心抱輥,增加頂桿(gan)的穩定性,提高壁厚精度。


3. 錐形輥(gun)穿孔機


  20世紀80年代又在(zai)狄塞(sai)(sai)爾穿(chuan)(chuan)孔(kong)機(ji)(ji)(ji)(ji)結構特點的(de)基(ji)礎上,出(chu)現了主動旋轉導(dao)(dao)盤(pan)、大(da)(da)喂入角(jiao)的(de)錐(zhui)形(xing)(xing)(xing)(xing)(xing)輥(gun)(gun)(gun)兩輥(gun)(gun)(gun)斜(xie)軋(ya)(ya)穿(chuan)(chuan)孔(kong)機(ji)(ji)(ji)(ji),如圖3-3所示。它與狄塞(sai)(sai)爾穿(chuan)(chuan)孔(kong)機(ji)(ji)(ji)(ji)最大(da)(da)的(de)不(bu)同是(shi)軋(ya)(ya)輥(gun)(gun)(gun)的(de)形(xing)(xing)(xing)(xing)(xing)狀由桶形(xing)(xing)(xing)(xing)(xing)改(gai)為(wei)錐(zhui)形(xing)(xing)(xing)(xing)(xing),這(zhe)(zhe)種輥(gun)(gun)(gun)形(xing)(xing)(xing)(xing)(xing)對斜(xie)軋(ya)(ya)穿(chuan)(chuan)孔(kong)機(ji)(ji)(ji)(ji)的(de)適應性(xing)來(lai)說(shuo),優于桶形(xing)(xing)(xing)(xing)(xing)輥(gun)(gun)(gun)。因為(wei)在(zai)這(zhe)(zhe)種穿(chuan)(chuan)孔(kong)機(ji)(ji)(ji)(ji)上,錐(zhui)形(xing)(xing)(xing)(xing)(xing)輥(gun)(gun)(gun)的(de)直徑沿穿(chuan)(chuan)孔(kong)變(bian)(bian)形(xing)(xing)(xing)(xing)(xing)區是(shi)逐漸增(zeng)加的(de),因此(ci),在(zai)很大(da)(da)程(cheng)度上減少管坯(pi)變(bian)(bian)形(xing)(xing)(xing)(xing)(xing)過程(cheng)中的(de)切向(xiang)剪切應力,抑制(zhi)旋轉橫鍛效應,改(gai)善了毛(mao)管內(nei)外表面質量(liang)(liang),使(shi)得許多難穿(chuan)(chuan)的(de)高(gao)合金鋼管坯(pi)都(dou)可(ke)(ke)(ke)以在(zai)這(zhe)(zhe)種軋(ya)(ya)機(ji)(ji)(ji)(ji)上順利軋(ya)(ya)制(zhi)。錐(zhui)形(xing)(xing)(xing)(xing)(xing)輥(gun)(gun)(gun)穿(chuan)(chuan)孔(kong)機(ji)(ji)(ji)(ji)穿(chuan)(chuan)孔(kong)效率高(gao),有報道稱最大(da)(da)出(chu)口速度可(ke)(ke)(ke)達(da)1.5m/s,有利于高(gao)生產率機(ji)(ji)(ji)(ji)組選用(yong);軋(ya)(ya)輥(gun)(gun)(gun)軸線(xian)與軋(ya)(ya)制(zhi)線(xian)間除了有10°左右(you)的(de)喂入角(jiao)α外,還有一個15°左右(you)的(de)輾(zhan)軋(ya)(ya)角(jiao)γ,這(zhe)(zhe)樣可(ke)(ke)(ke)使(shi)該類型穿(chuan)(chuan)孔(kong)軸向(xiang)滑動系數達(da)到了0.9,最大(da)(da)延伸系數可(ke)(ke)(ke)達(da)6.0,在(zai)變(bian)(bian)形(xing)(xing)(xing)(xing)(xing)量(liang)(liang)的(de)分配上,可(ke)(ke)(ke)承擔較(jiao)大(da)(da)變(bian)(bian)形(xing)(xing)(xing)(xing)(xing),從而減少了軋(ya)(ya)管機(ji)(ji)(ji)(ji)的(de)變(bian)(bian)形(xing)(xing)(xing)(xing)(xing);穿(chuan)(chuan)孔(kong)擴徑量(liang)(liang)達(da)到30%~40%,這(zhe)(zhe)就(jiu)不(bu)僅可(ke)(ke)(ke)提供薄壁毛(mao)管,還可(ke)(ke)(ke)以減少管坯(pi)規格范圍,簡化生產管理(li)。錐(zhui)形(xing)(xing)(xing)(xing)(xing)輥(gun)(gun)(gun)穿(chuan)(chuan)孔(kong)機(ji)(ji)(ji)(ji)既有配備導(dao)(dao)盤(pan)的(de),也(ye)有配備導(dao)(dao)板的(de),目前(qian)已(yi)建(jian)、在(zai)建(jian)新的(de)軋(ya)(ya)管機(ji)(ji)(ji)(ji)組上兩種配置均有使(shi)用(yong)。


圖 3.jpg


 狄塞爾穿孔(kong)機(ji)和錐形(xing)輥穿孔(kong)機(ji)都(dou)是當代廣為采(cai)用(yong)的(de)新(xin)型穿孔(kong)機(ji),穿孔(kong)效率高(gao)及產品精(jing)度高(gao),適于連鑄坯(pi)穿孔(kong)。其中錐形(xing)輥穿孔(kong)機(ji)具有更大的(de)發(fa)展前途(tu)。



二、壓(ya)力(li)穿(chuan)孔


  不銹鋼管坯壓力穿孔常在立式水壓機或液壓機(穿孔機)上進行,圖3-4為壓力穿孔(也稱壓力沖孔)操作過程示意圖。壓力穿孔于1891年問世,它是將方形或多邊形鋼錠放在擠壓缸中,擠成中空杯體,延伸系數為1.0~1.1,穿孔比(空心坯長度與內徑比)不大于7~10。


圖 4.jpg


  與(yu)二輥斜軋相(xiang)比,這種加工(gong)(gong)方法(fa)的(de)(de)坯料(liao)中心處于(yu)(yu)不(bu)等軸全向壓應力(li)狀態,外表(biao)面(mian)承(cheng)受著較大的(de)(de)徑向壓力(li),因內、外表(biao)面(mian)在加工(gong)(gong)過程(cheng)中不(bu)會產(chan)生缺(que)陷,對來料(liao)沒有(you)苛刻要(yao)求,可用(yong)于(yu)(yu)鋼錠(ding)、連鑄方坯和低(di)(di)塑性材(cai)料(liao)的(de)(de)穿孔。此法(fa)加工(gong)(gong)主(zhu)要(yao)是(shi)中心變形(xing),特別(bie)有(you)利(li)于(yu)(yu)鋼錠(ding)中心的(de)(de)粗大疏松組織致密化,雖然(ran)最大延伸(shen)系數只有(you)1.1,但中心部分的(de)(de)變形(xing)效果(guo)相(xiang)當于(yu)(yu)外部加工(gong)(gong)效果(guo)的(de)(de)5倍。主(zhu)要(yao)缺(que)點是(shi)生產(chan)率低(di)(di),成材(cai)率低(di)(di),偏心率較大。



三、對穿孔(kong)毛管的質量要求


 1. 對穿孔工藝要(yao)求


   不銹鋼(gang)管(guan)(guan)(guan)坯穿孔(kong)是(shi)熱軋無縫鋼(gang)管(guan)(guan)(guan)生(sheng)產中(zhong)最重要(yao)(yao)的(de)(de)(de)(de)變形工(gong)(gong)(gong)序之一(yi),它(ta)將實心的(de)(de)(de)(de)管(guan)(guan)(guan)坯變為空心坯,穿孔(kong)后的(de)(de)(de)(de)空心坯通常被稱作毛(mao)管(guan)(guan)(guan)。我們可以(yi)視穿孔(kong)工(gong)(gong)(gong)序為定型工(gong)(gong)(gong)序,即(ji)將軋件(jian)的(de)(de)(de)(de)橫(heng)截(jie)面定為圓環狀的(de)(de)(de)(de)工(gong)(gong)(gong)序。穿孔(kong)后毛(mao)管(guan)(guan)(guan)質(zhi)(zhi)量的(de)(de)(de)(de)好壞直接關系到下道(dao)工(gong)(gong)(gong)序的(de)(de)(de)(de)工(gong)(gong)(gong)藝是(shi)否能正常執行以(yi)及最終產品質(zhi)(zhi)量的(de)(de)(de)(de)高(gao)低(di)。為此對穿孔(kong)工(gong)(gong)(gong)藝提(ti)出如(ru)下幾(ji)點要(yao)(yao)求:首(shou)先要(yao)(yao)保證穿制(zhi)(zhi)的(de)(de)(de)(de)毛(mao)管(guan)(guan)(guan)壁(bi)厚(hou)(hou)均(jun)勻,螺旋線較(jiao)淺、橢圓度(du)(du)小(xiao),幾(ji)何尺寸精度(du)(du)高(gao),當毛(mao)管(guan)(guan)(guan)尺寸偏小(xiao)、芯(xin)棒同毛(mao)管(guan)(guan)(guan)間隙過小(xiao)時,毛(mao)管(guan)(guan)(guan)的(de)(de)(de)(de)溫降快,軋制(zhi)(zhi)過程中(zhong)容易產生(sheng)壁(bi)厚(hou)(hou)不均(jun)、拉(la)凹(ao)、孔(kong)洞等缺陷;其次,毛(mao)管(guan)(guan)(guan)的(de)(de)(de)(de)內(nei)外(wai)表面要(yao)(yao)光滑,不得有結疤、折疊、劃傷、裂紋(wen)、凹(ao)凸不平等缺陷;最后要(yao)(yao)有相應(ying)(ying)的(de)(de)(de)(de)穿孔(kong)速度(du)(du)和(he)軋制(zhi)(zhi)周(zhou)期,以(yi)適應(ying)(ying)整個(ge)機組的(de)(de)(de)(de)生(sheng)產節奏(zou),使毛(mao)管(guan)(guan)(guan)溫度(du)(du)比較(jiao)均(jun)勻、終軋溫度(du)(du)能夠滿足軋管(guan)(guan)(guan)機的(de)(de)(de)(de)工(gong)(gong)(gong)藝要(yao)(yao)求。


 2. 確保毛(mao)管質量的技術措施


 為了滿足(zu)上述工藝(yi)要求(qiu),除了確定正(zheng)確的(de)穿孔(kong)(kong)工藝(yi)參數(包括管坯加熱溫度、穿孔(kong)(kong)溫度、穿孔(kong)(kong)速(su)度、軋輥轉速(su)和(he)喂入角的(de)大小)及調整參數(輥距、導板/導盤(pan)距、頂頭前伸量)外(wai),穿孔(kong)(kong)機組還(huan)應用了如下(xia)技術:


   a. 穿孔機架:軋輥垂直布(bu)置,使得更(geng)換(huan)和檢(jian)查導盤/導板(ban)的時間很短,可確保毛(mao)管(guan)外表面(mian)質量;


   b. 出口(kou)部分:頂(ding)(ding)(ding)(ding)(ding)頭(tou)(tou)/頂(ding)(ding)(ding)(ding)(ding)桿從(cong)毛(mao)管中(zhong)抽出后頂(ding)(ding)(ding)(ding)(ding)頭(tou)(tou)或頂(ding)(ding)(ding)(ding)(ding)頭(tou)(tou)/頂(ding)(ding)(ding)(ding)(ding)桿的(de)(de)冷(leng)卻(que)在線(xian)(xian)外進行。設置(zhi)頂(ding)(ding)(ding)(ding)(ding)頭(tou)(tou)或頂(ding)(ding)(ding)(ding)(ding)頭(tou)(tou)/頂(ding)(ding)(ding)(ding)(ding)桿線(xian)(xian)外冷(leng)卻(que)循環(huan)(huan)系統(tong),可縮短周期(qi)時間,更容易檢查、更換頂(ding)(ding)(ding)(ding)(ding)頭(tou)(tou),另外如采用線(xian)(xian)外用回(hui)轉式(shi)冷(leng)卻(que)裝置(zhi)進行頂(ding)(ding)(ding)(ding)(ding)桿(帶頂(ding)(ding)(ding)(ding)(ding)頭(tou)(tou))冷(leng)卻(que),還可確(que)保(bao)頂(ding)(ding)(ding)(ding)(ding)桿的(de)(de)直度(du)較好,為(wei)毛(mao)管的(de)(de)壁厚均勻提供了保(bao)證;頂(ding)(ding)(ding)(ding)(ding)頭(tou)(tou)的(de)(de)循環(huan)(huan)使用,因冷(leng)卻(que)時間充分,使冷(leng)卻(que)效果(guo)得到保(bao)證,從(cong)而可以提高頂(ding)(ding)(ding)(ding)(ding)頭(tou)(tou)的(de)(de)使用壽(shou)命,確(que)保(bao)毛(mao)管內(nei)表(biao)面的(de)(de)光滑;


  c. 頂(ding)(ding)桿(gan)及(ji)毛管(guan)(guan)導向:有多組定心輥,第一組定心輥裝在機架內,使(shi)其(qi)盡量靠近穿孔(kong)(kong)變形區,以(yi)減小頂(ding)(ding)頭/頂(ding)(ding)桿(gan)的懸臂長度(du)、提高頂(ding)(ding)桿(gan)的剛度(du),可更好地限制(zhi)頂(ding)(ding)桿(gan)/頂(ding)(ding)頭及(ji)軋件在穿孔(kong)(kong)過程中的徑向抖動(dong),確(que)保穿出的毛管(guan)(guan)壁(bi)厚均勻;


  d. 采用頂(ding)桿(gan)預旋(xuan)轉技術,頂(ding)頭(tou)(tou)能(neng)自動(dong)對正(zheng)管坯(pi)的(de)(de)中心(xin),以(yi)提高(gao)毛管頭(tou)(tou)部(bu)的(de)(de)壁厚精(jing)度(du),并可降低(di)二次(ci)咬(yao)入時因頂(ding)頭(tou)(tou)/頂(ding)桿(gan)轉動(dong)慣量的(de)(de)阻力轉矩而發生不(bu)咬(yao)入(前卡)故障(zhang)的(de)(de)概(gai)率。


3. 特殊(shu)的(de)工(gong)藝(yi)要(yao)求


  為滿足連軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)工藝的(de)(de)(de)(de)特殊性,對于專供連續軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)機使(shi)用(yong)(yong)的(de)(de)(de)(de)毛(mao)(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan),還有兩項(xiang)重(zhong)要的(de)(de)(de)(de)質量指標要求:一是(shi)毛(mao)(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)尾(wei)部(bu)(bu)(bu)的(de)(de)(de)(de)橢圓(yuan)度要小,因(yin)為毛(mao)(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)尾(wei)部(bu)(bu)(bu)橢圓(yuan)度過大將(jiang)影(ying)響軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)前穿芯(xin)棒(bang)的(de)(de)(de)(de)順利進行,輕者(zhe)刮掉芯(xin)棒(bang)表面的(de)(de)(de)(de)潤滑劑,使(shi)軋(ya)(ya)制過程(cheng)中震動較(jiao)大,降低荒管(guan)(guan)(guan)(guan)(guan)(guan)(guan)的(de)(de)(de)(de)壁厚精(jing)度和芯(xin)棒(bang)的(de)(de)(de)(de)使(shi)用(yong)(yong)壽命并損傷(shang)(shang)設備(bei),重(zhong)者(zhe)芯(xin)棒(bang)可能(neng)會頂(ding)彎毛(mao)(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan),致使(shi)生產中斷,這(zhe)就(jiu)要求在(zai)調(diao)整時注意保證穿孔過程(cheng)即將(jiang)結束時,毛(mao)(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)尾(wei)部(bu)(bu)(bu)的(de)(de)(de)(de)歸圓(yuan)效(xiao)果;二是(shi)毛(mao)(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)尾(wei)部(bu)(bu)(bu)不得(de)存在(zai)尾(wei)部(bu)(bu)(bu)鐮(lian)刀(非環狀連續體部(bu)(bu)(bu)分的(de)(de)(de)(de)俗稱,見圖3-5)缺(que)陷,當毛(mao)(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)尾(wei)部(bu)(bu)(bu)存在(zai)尾(wei)部(bu)(bu)(bu)鐮(lian)刀缺(que)陷時,穿芯(xin)棒(bang)過程(cheng)中容易將(jiang)毛(mao)(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)尾(wei)部(bu)(bu)(bu)不連續的(de)(de)(de)(de)部(bu)(bu)(bu)分金(jin)屬(shu)碰掉,一旦(dan)這(zhe)些溫度較(jiao)低的(de)(de)(de)(de)金(jin)屬(shu)被帶到毛(mao)(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)中,軋(ya)(ya)制時將(jiang)硌(luo)(luo)傷(shang)(shang)軋(ya)(ya)件(jian)而(er)產生孔洞(dong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan),若這(zhe)些較(jiao)硬的(de)(de)(de)(de)金(jin)屬(shu)掉在(zai)軋(ya)(ya)輥(gun)上,將(jiang)硌(luo)(luo)傷(shang)(shang)軋(ya)(ya)輥(gun)輥(gun)面而(er)造成(cheng)鋼(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)外(wai)表面缺(que)陷等嚴重(zhong)的(de)(de)(de)(de)質量事故(gu)。


圖 5.jpg


  如果是向(xiang)限動(dong)(dong)芯棒連續軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機提供毛管(guan)(guan)(guan)(guan)(guan),還(huan)須向(xiang)毛管(guan)(guan)(guan)(guan)(guan)內(nei)(nei)(nei)噴吹(chui)氮(dan)氣(qi)(qi)和(he)硼(peng)(peng)砂(sha),以起到去除(chu)毛管(guan)(guan)(guan)(guan)(guan)內(nei)(nei)(nei)表面的(de)(de)氧(yang)化鐵(tie)皮、減小芯棒與軋(ya)(ya)件間(jian)的(de)(de)摩擦力(li)、防止(zhi)軋(ya)(ya)制(zhi)過程中(zhong)抖動(dong)(dong)的(de)(de)作用。其過程為:抽出(chu)頂(ding)桿后的(de)(de)毛管(guan)(guan)(guan)(guan)(guan),送到吹(chui)硼(peng)(peng)砂(sha)站,由一(yi)特(te)制(zhi)的(de)(de)噴嘴向(xiang)毛管(guan)(guan)(guan)(guan)(guan)內(nei)(nei)(nei)部噴入硼(peng)(peng)砂(sha)和(he)氮(dan)氣(qi)(qi),吹(chui)掉毛管(guan)(guan)(guan)(guan)(guan)內(nei)(nei)(nei)部的(de)(de)氧(yang)化鐵(tie)皮,清除(chu)原(yuan)來的(de)(de)氧(yang)化物(硼(peng)(peng)砂(sha)使管(guan)(guan)(guan)(guan)(guan)內(nei)(nei)(nei)壁(bi)的(de)(de)氧(yang)化層(ceng)脫(tuo)氧(yang),高溫(wen)(wen)下的(de)(de)硼(peng)(peng)砂(sha)呈熔(rong)融(rong)態(tai),均勻地附著(zhu)在(zai)毛管(guan)(guan)(guan)(guan)(guan)內(nei)(nei)(nei)表面上可(ke)起到潤滑劑的(de)(de)作用,氮(dan)氣(qi)(qi)能保持毛管(guan)(guan)(guan)(guan)(guan)內(nei)(nei)(nei)表面不再被氧(yang)化);另外,硼(peng)(peng)砂(sha)在(zai)高溫(wen)(wen)狀態(tai)下生成霧(wu)狀氣(qi)(qi)體,充滿管(guan)(guan)(guan)(guan)(guan)內(nei)(nei)(nei),以防止(zhi)在(zai)隨后的(de)(de)運動(dong)(dong)中(zhong)空氣(qi)(qi)進入,減少(shao)內(nei)(nei)(nei)表面產生二次(ci)氧(yang)化的(de)(de)可(ke)能。這就要求(qiu)軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)前(qian)盡量避免毛管(guan)(guan)(guan)(guan)(guan)的(de)(de)軸向(xiang)移動(dong)(dong),以防止(zhi)毛管(guan)(guan)(guan)(guan)(guan)內(nei)(nei)(nei)表面產生二次(ci)氧(yang)化,從而確保軋(ya)(ya)制(zhi)過程的(de)(de)穩定和(he)軋(ya)(ya)出(chu)荒管(guan)(guan)(guan)(guan)(guan)的(de)(de)質量。


  限動芯棒連續軋管(guan)機組是(shi)否(fou)能正常運轉,是(shi)否(fou)能生產出高質量的(de)不(bu)銹鋼管(guan),與(yu)毛(mao)(mao)(mao)管(guan)的(de)各項質量指標(包括(kuo)溫度(du)的(de)均勻(yun)性(xing)、外徑/壁厚(hou)幾何尺(chi)寸的(de)精度(du)、內外表面的(de)光滑程度(du)等(deng))有很大關系特別是(shi)與(yu)毛(mao)(mao)(mao)管(guan)尾部(bu)的(de)質量狀況(內徑尺(chi)寸偏差(cha)和是(shi)否(fou)存在尾部(bu)鐮刀)以及為(wei)清除毛(mao)(mao)(mao)管(guan)內表面氧化物、防止毛(mao)(mao)(mao)管(guan)內表面二次(ci)氧化所采(cai)取的(de)上述工(gong)藝措施的(de)效果是(shi)密切相關的(de)。