電弧在焊劑層下燃燒進行焊接的方法稱為埋弧焊(submerged arc welding,SAW)。焊接電弧在焊絲與焊件之間燃燒,焊絲沿著待焊軌跡均勻不斷地送往電弧區,電弧熱將焊絲端部及電弧附近的母材金屬和焊劑熔化,電弧移開后熔池金屬凝固成焊縫,熔化的焊劑(未滲入焊縫金屬中的那部分)則凝固成渣殼覆蓋于焊縫表面。埋弧焊分機械操作(自動)和手工操作(半自動)兩種方法。


 不(bu)銹(xiu)鋼管埋弧焊設備(bei)按(an)送絲(si)機構可分為等速送絲(si)和均勻調節送絲(si)兩(liang)大類。


1. 等(deng)速送絲(又稱(cheng)電弧(hu)自身調(diao)節送絲)


   等(deng)(deng)速(su)(su)送(song)絲適用(yong)于(yu)細焊(han)(han)絲或高電(dian)流(liu)密(mi)度的(de)(de)焊(han)(han)接(jie)場合,配合管狀導(dao)電(dian)嘴(或稱管狀偏心導(dao)電(dian)嘴、偏心導(dao)電(dian)嘴)。焊(han)(han)絲的(de)(de)送(song)進按預(yu)選(xuan)定的(de)(de)速(su)(su)度等(deng)(deng)速(su)(su)進入焊(han)(han)接(jie)區,其工作原(yuan)理是采用(yong)機械方法(更換變(bian)速(su)(su)齒輪)來調速(su)(su)。依(yi)靠電(dian)弧(hu)(hu)(hu)的(de)(de)自身調節(jie)作用(yong)來維持弧(hu)(hu)(hu)長(chang)相對穩定。當焊(han)(han)接(jie)電(dian)弧(hu)(hu)(hu)受(shou)到(dao)外(wai)界干擾而(er)弧(hu)(hu)(hu)長(chang)增加(jia)時,下(xia)降外(wai)特性電(dian)源供給的(de)(de)焊(han)(han)接(jie)電(dian)流(liu)減小,焊(han)(han)絲熔化速(su)(su)度減緩,電(dian)弧(hu)(hu)(hu)便(bian)會由長(chang)變(bian)短,趨(qu)向給定值。反(fan)之,電(dian)弧(hu)(hu)(hu)變(bian)短時,焊(han)(han)接(jie)電(dian)流(liu)增大,焊(han)(han)絲熔化加(jia)快,弧(hu)(hu)(hu)長(chang)又由短變(bian)長(chang),趨(qu)向給定值。按這(zhe)個(ge)工作原(yuan)理制造的(de)(de)等(deng)(deng)速(su)(su)送(song)絲埋(mai)弧(hu)(hu)(hu)焊(han)(han)設備有MZ1-1000、MZ2-1500和MZ3-500等(deng)(deng)型號(hao),其焊(han)(han)接(jie)電(dian)源可(ke)采用(yong)交流(liu)、直流(liu)弧(hu)(hu)(hu)焊(han)(han)電(dian)源。


2. 均(jun)勻調節送絲(si)(又稱強迫調節送絲(si)、變(bian)速送絲(si))


   均勻調節送絲適用于粗焊絲或低電流密度的焊接場合,配合滾輪(lun)式或夾瓦(wa)式導電嘴。


   焊絲(si)(si)的(de)送進速度(du)按電(dian)(dian)(dian)弧(hu)(hu)電(dian)(dian)(dian)壓(ya)(ya)(ya)的(de)高低自(zi)動(dong)均勻調(diao)節(jie),電(dian)(dian)(dian)弧(hu)(hu)電(dian)(dian)(dian)壓(ya)(ya)(ya)調(diao)節(jie)原理(li)是利用(yong)電(dian)(dian)(dian)弧(hu)(hu)電(dian)(dian)(dian)壓(ya)(ya)(ya)作為反(fan)饋(kui)信(xin)號(hao),經(jing)過控(kong)制(zhi)調(diao)節(jie)系統改變(bian)(bian)送絲(si)(si)速度(du)而保持(chi)弧(hu)(hu)長(chang)(chang)(chang)相對不變(bian)(bian)。當(dang)電(dian)(dian)(dian)弧(hu)(hu)受外界(jie)干(gan)擾變(bian)(bian)長(chang)(chang)(chang),電(dian)(dian)(dian)弧(hu)(hu)電(dian)(dian)(dian)壓(ya)(ya)(ya)升高時(shi),控(kong)制(zhi)調(diao)節(jie)系統接(jie)到電(dian)(dian)(dian)壓(ya)(ya)(ya)反(fan)饋(kui)信(xin)號(hao)后送絲(si)(si)速度(du)調(diao)快,弧(hu)(hu)長(chang)(chang)(chang)由長(chang)(chang)(chang)變(bian)(bian)短,趨向(xiang)穩定值(zhi)。當(dang)電(dian)(dian)(dian)弧(hu)(hu)長(chang)(chang)(chang)度(du)變(bian)(bian)短,電(dian)(dian)(dian)弧(hu)(hu)電(dian)(dian)(dian)壓(ya)(ya)(ya)下降時(shi),將(jiang)送絲(si)(si)速度(du)調(diao)慢,弧(hu)(hu)長(chang)(chang)(chang)增長(chang)(chang)(chang)趨向(xiang)給定值(zhi)。這種(zhong)埋弧(hu)(hu)焊機的(de)控(kong)制(zhi)系統稍(shao)復雜,具(ju)體(ti)型號(hao)有MZ-1000、MZ-1-1000和MU1-1000等。其焊接(jie)電(dian)(dian)(dian)源可采用(yong)交流(liu)、直(zhi)流(liu)弧(hu)(hu)焊電(dian)(dian)(dian)源。


   按工(gong)作(zuo)需要(yao),埋弧焊(han)機(ji)常(chang)見的(de)構造形式(shi)有:焊(han)車式(shi)、懸(xuan)掛式(shi)、機(ji)床式(shi)、門(men)架(jia)式(shi)和懸(xuan)臂式(shi)等,如(ru)圖4-12所示。


圖 12.jpg




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