不同固溶處理的2205不銹鋼在3.5%NaCl溶液中的慢應變拉伸曲線如圖4.3所示。慢應變拉伸數據得到的各相性能指標值如圖4.4和表4.2所示。
材料的應力腐蝕(shi)敏感性的強弱可以用其比值來反映:該值越大,材料的應力腐蝕敏感性越低。從圖4.4可以看出,隨著固溶處理的溫度的升高,雙相不銹鋼在空氣中的斷面收縮率先升高后下降,雙相不銹鋼在溶液中斷面收縮率先升高后下降,以及兩者之比(ψ環境/ψ空氣)的值先升高后下降,說明隨著固溶處理的溫度從950℃升高至1150℃,雙相不銹鋼的應力腐蝕敏感性先變弱后變強。
慢應(ying)變拉(la)伸(shen)斷(duan)(duan)裂(lie)(lie)后的(de)(de)雙相(xiang)不(bu)(bu)銹鋼的(de)(de)斷(duan)(duan)口形貌如圖(tu)4.5所示。圖(tu)4.6為(wei)1050℃/30min 固溶(rong)處理的(de)(de)雙相(xiang)不(bu)(bu)銹鋼在(zai)3.5%NaCl溶(rong)液中(zhong)(zhong)慢應(ying)變拉(la)伸(shen)后的(de)(de)斷(duan)(duan)口剖(pou)面(mian)(mian)圖(tu)。從圖(tu)4.6中(zhong)(zhong)可以看出,雙相(xiang)不(bu)(bu)銹鋼中(zhong)(zhong)的(de)(de)斷(duan)(duan)口形貌中(zhong)(zhong)存在(zai)由裂(lie)(lie)紋(wen),裂(lie)(lie)紋(wen)的(de)(de)源頭在(zai)雙相(xiang)不(bu)(bu)銹鋼試樣(yang)表面(mian)(mian),裂(lie)(lie)紋(wen)由雙相(xiang)不(bu)(bu)銹鋼表面(mian)(mian)相(xiang)試樣(yang)內部延(yan)伸(shen),并終(zhong)止于奧氏體,說明奧氏體對(dui)應(ying)力腐蝕的(de)(de)裂(lie)(lie)紋(wen)的(de)(de)擴展有一定的(de)(de)阻礙作用。
從(cong)表4.2中(zhong)(zhong)可以看(kan)出(chu),當固(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)(li)的(de)(de)(de)(de)(de)(de)(de)溫(wen)(wen)度從(cong)950℃升(sheng)(sheng)高(gao)至(zhi)(zhi)1000℃時(shi)(shi)(shi),雙相不(bu)銹(xiu)鋼(gang)(gang)在(zai)空(kong)(kong)氣(qi)(qi)(qi)中(zhong)(zhong)的(de)(de)(de)(de)(de)(de)(de)斷(duan)(duan)面(mian)收縮(suo)率(lv)從(cong)63.22956%升(sheng)(sheng)高(gao)至(zhi)(zhi)82.92134%,升(sheng)(sheng)高(gao)幅值約為(wei)(wei)19%;當固(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)(li)的(de)(de)(de)(de)(de)(de)(de)溫(wen)(wen)度升(sheng)(sheng)高(gao)到(dao)1050℃時(shi)(shi)(shi),雙相不(bu)銹(xiu)鋼(gang)(gang)在(zai)空(kong)(kong)氣(qi)(qi)(qi)中(zhong)(zhong)斷(duan)(duan)面(mian)收縮(suo)率(lv)為(wei)(wei)82.50531%;當固(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)(li)的(de)(de)(de)(de)(de)(de)(de)溫(wen)(wen)度為(wei)(wei)1100℃時(shi)(shi)(shi),雙相不(bu)銹(xiu)鋼(gang)(gang)在(zai)空(kong)(kong)氣(qi)(qi)(qi)中(zhong)(zhong)斷(duan)(duan)面(mian)收縮(suo)率(lv)為(wei)(wei)82.67233%;進一步升(sheng)(sheng)高(gao)固(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)(li)的(de)(de)(de)(de)(de)(de)(de)溫(wen)(wen)度至(zhi)(zhi)1150℃時(shi)(shi)(shi),雙相不(bu)銹(xiu)鋼(gang)(gang)在(zai)空(kong)(kong)氣(qi)(qi)(qi)中(zhong)(zhong)斷(duan)(duan)面(mian)收縮(suo)率(lv)為(wei)(wei)80.08303%.可以看(kan)出(chu),當固(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)(li)的(de)(de)(de)(de)(de)(de)(de)溫(wen)(wen)度從(cong)1000℃升(sheng)(sheng)高(gao)至(zhi)(zhi)1100℃時(shi)(shi)(shi),雙相不(bu)銹(xiu)鋼(gang)(gang)在(zai)空(kong)(kong)氣(qi)(qi)(qi)中(zhong)(zhong)的(de)(de)(de)(de)(de)(de)(de)斷(duan)(duan)面(mian)收縮(suo)率(lv)幾(ji)乎沒有(you)變化,當固(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)(li)的(de)(de)(de)(de)(de)(de)(de)溫(wen)(wen)度升(sheng)(sheng)高(gao)至(zhi)(zhi)1150℃時(shi)(shi)(shi),雙相不(bu)銹(xiu)鋼(gang)(gang)在(zai)空(kong)(kong)氣(qi)(qi)(qi)中(zhong)(zhong)斷(duan)(duan)面(mian)收縮(suo)率(lv)開始下降至(zhi)(zhi)80.08303%,這(zhe)與1150℃/30min固(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)(li)的(de)(de)(de)(de)(de)(de)(de)試(shi)(shi)樣中(zhong)(zhong)的(de)(de)(de)(de)(de)(de)(de)鐵(tie)(tie)素體(ti)和奧(ao)氏(shi)(shi)體(ti)的(de)(de)(de)(de)(de)(de)(de)百分(fen)含(han)量(liang)(liang)(liang)有(you)關,此時(shi)(shi)(shi)的(de)(de)(de)(de)(de)(de)(de)鐵(tie)(tie)素體(ti)的(de)(de)(de)(de)(de)(de)(de)百分(fen)含(han)量(liang)(liang)(liang)為(wei)(wei)59%,而奧(ao)氏(shi)(shi)體(ti)的(de)(de)(de)(de)(de)(de)(de)百分(fen)含(han)量(liang)(liang)(liang)為(wei)(wei)41%,即(ji)1150℃/30min 固(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)(li)的(de)(de)(de)(de)(de)(de)(de)試(shi)(shi)樣中(zhong)(zhong)含(han)有(you)過量(liang)(liang)(liang)的(de)(de)(de)(de)(de)(de)(de)強度高(gao)的(de)(de)(de)(de)(de)(de)(de)鐵(tie)(tie)素體(ti),以及不(bu)足(zu)量(liang)(liang)(liang)的(de)(de)(de)(de)(de)(de)(de)塑性(xing)優的(de)(de)(de)(de)(de)(de)(de)奧(ao)氏(shi)(shi)體(ti),導致(zhi)該固(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)(li)狀態(tai)下的(de)(de)(de)(de)(de)(de)(de)試(shi)(shi)樣在(zai)空(kong)(kong)氣(qi)(qi)(qi)中(zhong)(zhong)的(de)(de)(de)(de)(de)(de)(de)斷(duan)(duan)面(mian)收縮(suo)率(lv)有(you)所下降。對于950℃固(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)(li)的(de)(de)(de)(de)(de)(de)(de)試(shi)(shi)樣,其含(han)有(you)6.1%的(de)(de)(de)(de)(de)(de)(de)硬(ying)而脆的(de)(de)(de)(de)(de)(de)(de)σ相,這(zhe)必然導致(zhi)該固(gu)溶(rong)(rong)(rong)(rong)處(chu)理(li)(li)(li)狀態(tai)下的(de)(de)(de)(de)(de)(de)(de)試(shi)(shi)樣的(de)(de)(de)(de)(de)(de)(de)斷(duan)(duan)面(mian)收縮(suo)率(lv)明顯(xian)降低,僅(jin)為(wei)(wei)63.22956%。
從圖4.5(a)、(b)中(zhong)(zhong)可以(yi)看出,950℃/30min固(gu)溶(rong)處理(li)的(de)(de)(de)雙相(xiang)不(bu)銹(xiu)鋼(gang)在(zai)(zai)(zai)(zai)空(kong)氣(qi)(qi)中(zhong)(zhong)和溶(rong)液中(zhong)(zhong)的(de)(de)(de)斷(duan)口均(jun)呈現準解理(li)平面(mian);950℃/30min 固(gu)溶(rong)處理(li)的(de)(de)(de)雙相(xiang)不(bu)銹(xiu)鋼(gang)在(zai)(zai)(zai)(zai)空(kong)氣(qi)(qi)中(zhong)(zhong)的(de)(de)(de)斷(duan)口局(ju)部(bu)有少量(liang)韌(ren)窩存(cun)在(zai)(zai)(zai)(zai),而在(zai)(zai)(zai)(zai)溶(rong)液中(zhong)(zhong)的(de)(de)(de)斷(duan)口幾乎是(shi)準解理(li)平面(mian),二者(zhe)都(dou)屬于(yu)(yu)脆性(xing)斷(duan)裂,這(zhe)主要是(shi)由于(yu)(yu)大(da)量(liang)脆性(xing)σ相(xiang)沿(yan)著晶界析出,降低了材(cai)料的(de)(de)(de)耐(nai)應力腐(fu)(fu)蝕性(xing)能和力學性(xing)能。從圖4.5(e)、(f)中(zhong)(zhong)可以(yi)看出,1050℃/30min固(gu)溶(rong)處理(li)的(de)(de)(de)雙相(xiang)不(bu)銹(xiu)鋼(gang)在(zai)(zai)(zai)(zai)空(kong)氣(qi)(qi)和溶(rong)液中(zhong)(zhong)的(de)(de)(de)斷(duan)口都(dou)存(cun)在(zai)(zai)(zai)(zai)大(da)量(liang)韌(ren)窩,雙相(xiang)不(bu)銹(xiu)鋼(gang)在(zai)(zai)(zai)(zai)溶(rong)液中(zhong)(zhong)的(de)(de)(de)韌(ren)性(xing)損(sun)失(shi)較小,而(950℃、1000℃、1100℃、1150℃)/30min 固(gu)溶(rong)處理(li)的(de)(de)(de)雙相(xiang)不(bu)銹(xiu)鋼(gang)在(zai)(zai)(zai)(zai)溶(rong)液中(zhong)(zhong)都(dou)存(cun)在(zai)(zai)(zai)(zai)較大(da)的(de)(de)(de)韌(ren)性(xing)損(sun)失(shi),表明1050℃/30min 固(gu)溶(rong)處理(li)的(de)(de)(de)雙相(xiang)不(bu)銹(xiu)鋼(gang)具有較好(hao)的(de)(de)(de)耐(nai)應力腐(fu)(fu)蝕性(xing)能。
從(cong)(cong)表4.2中(zhong)(zhong)也(ye)可以(yi)看(kan)出(chu),950℃/30min 固(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)樣(yang)(yang)在(zai)(zai)(zai)3.5%NaCl溶(rong)(rong)(rong)(rong)(rong)(rong)液中(zhong)(zhong)的(de)(de)(de)(de)斷面收縮(suo)率(lv)僅為(wei)(wei)32.0158%,其ψ3.5%NaCI溶(rong)(rong)(rong)(rong)(rong)(rong)液/空氣也(ye)僅為(wei)(wei)50.6342%,表現(xian)(xian)出(chu)很強的(de)(de)(de)(de)應(ying)力(li)(li)(li)腐(fu)蝕(shi)敏感性(xing)(xing)(xing),具有差的(de)(de)(de)(de)耐(nai)應(ying)力(li)(li)(li)腐(fu)蝕(shi)性(xing)(xing)(xing)能。而1050℃/30min 固(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)樣(yang)(yang)在(zai)(zai)(zai)3.5%NaCl 溶(rong)(rong)(rong)(rong)(rong)(rong)液中(zhong)(zhong)斷面收縮(suo)率(lv)達(da)到(dao) 76.34294%,且(qie)其43.5%NaCI溶(rong)(rong)(rong)(rong)(rong)(rong)液/空氣也(ye)達(da)到(dao)92.5971%,幾乎無應(ying)力(li)(li)(li)腐(fu)蝕(shi)敏感性(xing)(xing)(xing),表現(xian)(xian)出(chu)較好的(de)(de)(de)(de)耐(nai)應(ying)力(li)(li)(li)腐(fu)蝕(shi)性(xing)(xing)(xing)能。1150℃/30min 固(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)樣(yang)(yang)的(de)(de)(de)(de)43.5%NaCI溶(rong)(rong)(rong)(rong)(rong)(rong)液/4空氣值為(wei)(wei)69.7453%,與1050℃/30min 固(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)樣(yang)(yang)相(xiang)比(bi)較,有明顯的(de)(de)(de)(de)下(xia)降。將(950℃、1050℃、1150℃)/30min 固(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)樣(yang)(yang)的(de)(de)(de)(de)微觀組(zu)織進(jin)行比(bi)較,可以(yi)看(kan)出(chu),1150℃/30min 固(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)樣(yang)(yang)中(zhong)(zhong)的(de)(de)(de)(de)鐵(tie)(tie)素(su)體百(bai)分含量(liang)(liang)(liang)為(wei)(wei)59%,比(bi)1050℃/30min 固(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)樣(yang)(yang)中(zhong)(zhong)的(de)(de)(de)(de)鐵(tie)(tie)素(su)體百(bai)分含量(liang)(liang)(liang)(51.9%)高(gao)7.1%,并且(qie)950℃/30min 固(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)樣(yang)(yang)中(zhong)(zhong)存在(zai)(zai)(zai)大量(liang)(liang)(liang)σ相(xiang);從(cong)(cong)極(ji)化(hua)曲線的(de)(de)(de)(de)分析可知,當固(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)溫度過(guo)(guo)高(gao)時,鐵(tie)(tie)素(su)體百(bai)分含量(liang)(liang)(liang)升(sheng)高(gao),鐵(tie)(tie)素(su)體耐(nai)點蝕(shi)當量(liang)(liang)(liang)下(xia)降,促使點蝕(shi)更易于(yu)發生;且(qie)當固(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)溫度為(wei)(wei)950℃時,大量(liang)(liang)(liang)的(de)(de)(de)(de)σ相(xiang)的(de)(de)(de)(de)存在(zai)(zai)(zai)顯著降低(di)了材料的(de)(de)(de)(de)耐(nai)點蝕(shi)性(xing)(xing)(xing)能。從(cong)(cong)應(ying)力(li)(li)(li)腐(fu)蝕(shi)性(xing)(xing)(xing)能分析可以(yi)看(kan)出(chu),由(you)于(yu)σ相(xiang)的(de)(de)(de)(de)存在(zai)(zai)(zai),950℃/30min 固(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)樣(yang)(yang)的(de)(de)(de)(de)耐(nai)應(ying)力(li)(li)(li)腐(fu)蝕(shi)性(xing)(xing)(xing)能比(bi)1050℃/30min固(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)樣(yang)(yang)的(de)(de)(de)(de)耐(nai)應(ying)力(li)(li)(li)腐(fu)蝕(shi)性(xing)(xing)(xing)能差,以(yi)及1150℃/30min固(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)樣(yang)(yang)中(zhong)(zhong)的(de)(de)(de)(de)過(guo)(guo)量(liang)(liang)(liang)鐵(tie)(tie)素(su)體導致材料的(de)(de)(de)(de)耐(nai)應(ying)力(li)(li)(li)腐(fu)蝕(shi)性(xing)(xing)(xing)能比(bi)1050℃/30min固(gu)(gu)(gu)溶(rong)(rong)(rong)(rong)(rong)(rong)處(chu)(chu)(chu)(chu)理(li)(li)的(de)(de)(de)(de)試(shi)(shi)(shi)樣(yang)(yang)的(de)(de)(de)(de)耐(nai)應(ying)力(li)(li)(li)腐(fu)蝕(shi)性(xing)(xing)(xing)能有所下(xia)降。
一方(fang)(fang)面(mian),鐵素體含量升高,材(cai)料(liao)(liao)耐點(dian)蝕(shi)(shi)當量下降,點(dian)蝕(shi)(shi)更(geng)易發生,導致(zhi)鈍化膜性能(neng)(neng)不穩定和易破裂,耐應(ying)力腐(fu)蝕(shi)(shi)性能(neng)(neng)變差;另一方(fang)(fang)面(mian),σ相的產(chan)生使其周(zhou)圍存在(zai)貧鉻區,降低(di)材(cai)料(liao)(liao)耐點(dian)蝕(shi)(shi)性能(neng)(neng),同時使得材(cai)料(liao)(liao)的耐應(ying)力腐(fu)蝕(shi)(shi)性能(neng)(neng)下降。而1050℃/30min固溶處理(li)的雙相不銹鋼中的兩相比例接近(jin)1:1,同時具有較好的耐點(dian)蝕(shi)(shi)性能(neng)(neng)和較好的耐應(ying)力腐(fu)蝕(shi)(shi)性能(neng)(neng)。
從以上(shang)分析可以看出,點蝕(shi)(shi)(shi)(shi)和(he)應(ying)力腐(fu)(fu)蝕(shi)(shi)(shi)(shi)的(de)發(fa)(fa)生存(cun)在(zai)某種關系,即點蝕(shi)(shi)(shi)(shi)會(hui)促進應(ying)力腐(fu)(fu)蝕(shi)(shi)(shi)(shi)的(de)發(fa)(fa)生,而提高材(cai)料(liao)(liao)的(de)耐點蝕(shi)(shi)(shi)(shi)性(xing)(xing)能(neng)也能(neng)夠提高材(cai)料(liao)(liao)的(de)耐應(ying)力腐(fu)(fu)蝕(shi)(shi)(shi)(shi)性(xing)(xing)能(neng)。應(ying)力腐(fu)(fu)蝕(shi)(shi)(shi)(shi)的(de)陽極溶解理論認為,應(ying)力腐(fu)(fu)蝕(shi)(shi)(shi)(shi)的(de)發(fa)(fa)生與材(cai)料(liao)(liao)表面(mian)氧化(hua)膜的(de)形成(cheng)一破裂有關。點蝕(shi)(shi)(shi)(shi)破壞鈍化(hua)膜的(de)完整性(xing)(xing),促進了應(ying)力腐(fu)(fu)蝕(shi)(shi)(shi)(shi)的(de)發(fa)(fa)生。
1000℃、1050℃、1100℃、1150℃及1200℃固溶態的2507雙相不(bu)銹鋼室溫下在3.5%NaCl溶液中的SSRT結果如圖4.7和表4.3所示。從整體能夠獲得隨固溶處理溫度的增高DSS2507的抗拉強度表現為先降低后上升的變化趨勢,1000℃時抗拉強度是888.36MPa,1100℃時抗拉強度減小成875.886MPa,隨固溶熱處理溫度繼續增高到1200℃抗拉強度又上升至905.562MPa.從應變量(試樣標距部分的拉伸量)的角度看隨固溶熱處理溫度的上升應變量呈先變大后減小的趨勢,固溶溫度為1000℃時斷裂應變為11.0487mm,當固溶溫度升高到1050℃時斷裂應變升高到11.1307mm,而固溶熱處理溫度的繼續上升又導致斷裂應變開始減小,1200℃時減小到10.0628mm.導致以上現象出現的原因在于固溶熱處理溫度處于1000~1050℃之間時,抗拉強度受材料組織再結晶完全程度的影響,在該溫度范圍內2507雙相不銹鋼的組織再結晶完全程度提高,并且在該溫度范圍內起著主導作用所以剛的強度下降韌性升高;1050~1200℃之間材料的兩相組織轉變發揮著核心影響作用,鐵素體α相量隨固溶熱處理溫度增高漲幅較大而奧氏體γ相量卻降低,又由于鐵素體α相是bcc結構奧氏體γ相是fcc結構,在室溫條件下前者強度高于后者,所以1050~1200℃范圍內鋼的強度變高而韌性減小。
雙相鋼在線亞洲日產一區二區:應力腐蝕開裂敏(min)(min)感(gan)(gan)(gan)性(xing)的(de)強弱(ruo)能(neng)(neng)夠通過(guo)斷(duan)(duan)裂(lie)時(shi)(shi)(shi)間(jian)(tb)來反映:該(gai)值越大(da),表明雙(shuang)相(xiang)(xiang)鋼的(de)SCC敏(min)(min)感(gan)(gan)(gan)性(xing)越低,抵抗SCC的(de)性(xing)能(neng)(neng)更(geng)強。從(cong)表4.3可(ke)以看(kan)出 DSS2507的(de)斷(duan)(duan)裂(lie)時(shi)(shi)(shi)間(jian)(tb)隨(sui)固溶熱(re)處(chu)理溫(wen)(wen)度的(de)上(shang)升(sheng)(sheng)呈先變(bian)(bian)大(da)后減小的(de)變(bian)(bian)化走勢。當固溶溫(wen)(wen)度為(wei)(wei)(wei)1000℃時(shi)(shi)(shi),DSS2507中(zhong)(zhong)的(de)鐵(tie)素體(ti)(ti)跟(gen)奧(ao)(ao)氏體(ti)(ti)這(zhe)兩相(xiang)(xiang)相(xiang)(xiang)界處(chu)有(you)σ相(xiang)(xiang)析出,由(you)于σ相(xiang)(xiang)硬而脆(cui),且其周圍存在(zai)(zai)貧鉻區,σ相(xiang)(xiang)的(de)存在(zai)(zai)能(neng)(neng)夠顯(xian)著(zhu)降(jiang)低材料的(de)力(li)學性(xing)能(neng)(neng)和耐(nai)蝕(shi)性(xing)能(neng)(neng),根據應(ying)(ying)力(li)腐(fu)(fu)蝕(shi)的(de)陽極(ji)溶解(jie)機(ji)理可(ke)知,SCC的(de)發(fa)生跟(gen)鈍化膜的(de)“破(po)裂(lie)-修復(fu)-破(po)裂(lie)”過(guo)程(cheng)有(you)關聯。σ相(xiang)(xiang)的(de)析出使其所在(zai)(zai)區域的(de)鈍化膜變(bian)(bian)得薄弱(ruo),因此(ci)經(jing)過(guo)1000℃固溶的(de)試樣易發(fa)生應(ying)(ying)力(li)腐(fu)(fu)蝕(shi)斷(duan)(duan)裂(lie),并(bing)且從(cong)表4.3也(ye)可(ke)以看(kan)出1000℃時(shi)(shi)(shi)斷(duan)(duan)裂(lie)時(shi)(shi)(shi)間(jian)(tb)較低為(wei)(wei)(wei)30.42h;1050℃時(shi)(shi)(shi)斷(duan)(duan)裂(lie)時(shi)(shi)(shi)間(jian)(tb)值最大(da)為(wei)(wei)(wei)31.33h,這(zhe)說明經(jing)過(guo)1050℃固溶處(chu)理30min的(de)DSS2507的(de)SCC敏(min)(min)感(gan)(gan)(gan)性(xing)較低,有(you)較優的(de)耐(nai)SCC能(neng)(neng)力(li),這(zhe)跟(gen)其有(you)較優的(de)抗點蝕(shi)能(neng)(neng)力(li)以及(ji)鋼中(zhong)(zhong)兩相(xiang)(xiang)均(jun)勻分布有(you)關;隨(sui)著(zhu)固溶溫(wen)(wen)度繼續升(sheng)(sheng)高至(zhi)(zhi)1200℃,斷(duan)(duan)裂(lie)時(shi)(shi)(shi)間(jian)(tb)又逐(zhu)漸減小,1200℃時(shi)(shi)(shi)斷(duan)(duan)裂(lie)時(shi)(shi)(shi)間(jian)(tb)降(jiang)低到28.47h,這(zhe)說明材料的(de)耐(nai)應(ying)(ying)力(li)腐(fu)(fu)蝕(shi)斷(duan)(duan)裂(lie)性(xing)能(neng)(neng)降(jiang)低。這(zhe)是因為(wei)(wei)(wei)當固溶熱(re)處(chu)理溫(wen)(wen)度繼續上(shang)升(sheng)(sheng)至(zhi)(zhi)1200℃時(shi)(shi)(shi)鋼中(zhong)(zhong)的(de)鐵(tie)素體(ti)(ti)相(xiang)(xiang)量(liang)逐(zhu)漸增(zeng)高而奧(ao)(ao)氏體(ti)(ti)相(xiang)(xiang)量(liang)逐(zhu)漸減少(shao),又因為(wei)(wei)(wei)鐵(tie)素體(ti)(ti)的(de)塑性(xing)比奧(ao)(ao)氏體(ti)(ti)差,進(jin)而導致在(zai)(zai)高固溶溫(wen)(wen)度下DSS2507的(de)應(ying)(ying)力(li)腐(fu)(fu)蝕(shi)破(po)裂(lie)敏(min)(min)感(gan)(gan)(gan)性(xing)增(zeng)強,具體(ti)(ti)變(bian)(bian)現為(wei)(wei)(wei)斷(duan)(duan)裂(lie)時(shi)(shi)(shi)間(jian)(tb)降(jiang)低。
1000℃、1050℃、1100℃、1150℃及1200℃固(gu)溶(rong)(rong)(rong)態(tai)的(de)2507雙相不(bu)銹(xiu)鋼(gang)室溫下(xia)于3.5%NaCl溶(rong)(rong)(rong)液介質中(zhong)的(de)SSRT斷(duan)口形(xing)貌如(ru)圖(tu)4.8所(suo)示。從圖(tu)4.8中(zhong)能夠較(jiao)為(wei)(wei)清(qing)晰地獲得(de)五種固(gu)溶(rong)(rong)(rong)態(tai)下(xia)的(de)DSS2507拉伸斷(duan)口都具有(you)明(ming)顯的(de)韌(ren)(ren)窩(wo)(wo),都表現(xian)為(wei)(wei)韌(ren)(ren)性(xing)(xing)(xing)斷(duan)裂(lie)(lie)。圖(tu)4.8(a)雖然表現(xian)為(wei)(wei)韌(ren)(ren)性(xing)(xing)(xing)斷(duan)裂(lie)(lie),但(dan)是有(you)明(ming)顯的(de)準解(jie)理斷(duan)裂(lie)(lie)面的(de)出(chu)現(xian),有(you)脆性(xing)(xing)(xing)斷(duan)裂(lie)(lie)的(de)傾(qing)向,這說明(ming)1000℃下(xia)DSS2507的(de)抗(kang)SCC能力較(jiao)弱(ruo)(ruo),容易發生SCC;隨著(zhu)固(gu)溶(rong)(rong)(rong)溫度升高(gao)至1050℃,如(ru)圖(tu)4.8(b)所(suo)示,鋼(gang)斷(duan)面上的(de)韌(ren)(ren)窩(wo)(wo)數(shu)量(liang)最(zui)多且密(mi)集表明(ming)其(qi)應(ying)(ying)力腐(fu)蝕敏(min)感性(xing)(xing)(xing)最(zui)弱(ruo)(ruo),即該固(gu)溶(rong)(rong)(rong)溫度下(xia)鋼(gang)的(de)應(ying)(ying)力腐(fu)蝕破裂(lie)(lie)敏(min)感性(xing)(xing)(xing)較(jiao)弱(ruo)(ruo);隨著(zhu)固(gu)溶(rong)(rong)(rong)溫度的(de)繼續升高(gao),如(ru)圖(tu)4.8(c)~(e)所(suo)示,鋼(gang)的(de)韌(ren)(ren)性(xing)(xing)(xing)損失變大,韌(ren)(ren)窩(wo)(wo)數(shu)量(liang)減小(xiao)且密(mi)集度減弱(ruo)(ruo),表明(ming)雙相不(bu)銹(xiu)鋼(gang)的(de)應(ying)(ying)力腐(fu)蝕破裂(lie)(lie)敏(min)感性(xing)(xing)(xing)又增強。
這與表(biao)(biao)4.3中(zhong)斷(duan)裂(lie)時的(de)(de)應(ying)變測試(shi)結果是相對應(ying)的(de)(de)。雙(shuang)相不(bu)銹鋼(gang)的(de)(de)應(ying)力腐(fu)蝕(shi)(shi)類型(xing)是陽極(ji)溶(rong)解(jie)(jie)型(xing),跟其(qi)(qi)耐孔(kong)蝕(shi)(shi)能力有(you)著較為(wei)密切的(de)(de)聯系(xi)。當鋼(gang)表(biao)(biao)面(mian)(mian)的(de)(de)氧化(hua)膜(mo)被破壞形成(cheng)蝕(shi)(shi)孔(kong)裸(luo)露(lu)出新(xin)鮮(xian)(xian)表(biao)(biao)面(mian)(mian),該表(biao)(biao)面(mian)(mian)與其(qi)(qi)他覆蓋有(you)氧化(hua)膜(mo)的(de)(de)表(biao)(biao)面(mian)(mian)形成(cheng)大陰極(ji)小陽極(ji)的(de)(de)腐(fu)蝕(shi)(shi)電池(裸(luo)露(lu)出的(de)(de)新(xin)鮮(xian)(xian)表(biao)(biao)面(mian)(mian)為(wei)陽極(ji),鋼(gang)表(biao)(biao)面(mian)(mian)覆蓋有(you)氧化(hua)膜(mo)的(de)(de)表(biao)(biao)面(mian)(mian)為(wei)陰極(ji)),金(jin)屬(shu)發生陽極(ji)反應(ying),金(jin)屬(shu)原子溶(rong)解(jie)(jie)成(cheng)為(wei)離子,形成(cheng)裂(lie)紋(wen)。裂(lie)紋(wen)朝著縱深方向處(chu)發展同(tong)時又因為(wei)應(ying)力主要分布在(zai)裂(lie)紋(wen)尖(jian)端(duan)處(chu),進(jin)而導致裂(lie)紋(wen)周圍區域產生塑性形變,陽極(ji)電位下(xia)降(jiang)提高(gao)了陽極(ji)溶(rong)解(jie)(jie)速度,最終導致裂(lie)紋(wen)的(de)(de)擴大。
根據第3章對2507雙相不銹鋼電化學性能的研究結果可知,隨固溶熱處理度的增高2507雙相(xiang)不銹鋼抗點蝕能力呈先增強后下降的變化趨勢,1050℃時鋼中的鐵素體相跟奧氏體相這兩相分布較均勻且兩相比例約為1:1,鋼表面保護膜穩定性較好,產生點腐蝕的電位較高,不利于促進裂紋的發展,進而該固溶溫度下2507雙相不銹鋼有較好的抗應力腐蝕開裂性能,這跟SSRT所得結果是相同的。總之,固溶熱處理溫度為1050℃時 DSS2507的抗SCC能力較強。
固溶態為1050℃的2507雙相不銹(xiu)鋼在3.5%NaCl溶液中的拉伸斷口腐蝕形貌如圖4.9所示,圖中深色組織是鐵素體α相、淺色是奧氏體γ相。從圖4.9中可以看出裂紋優先在鐵素體α相上傳播,終止于奧氏體γ相,且裂紋迂回過奧氏體γ相后繼續會在鐵素體α相中繼續傳播,這表明奧氏體γ相對鐵素體α相中裂紋的傳播有一定的抑制作用,這種現象稱為致鎖(Keying)效應。這主要是由于首先鐵素體α相為陽極,優先在腐蝕介質中發生腐蝕因而裂紋優先在鐵素體α相上發生和傳播;其次奧氏體γ相相對于鐵素體α相來說硬度及屈服強度都偏低、延展性能較好,奧氏體γ相比鐵素體α相更易發生形變且形變能較大,所以在鐵素體α相中發展的裂紋遇到奧氏體γ相時其尖端形變帶的應力會受到一定的緩和,進而對鐵素體α相中裂紋的傳播有一定的抑制作用。因此,應力腐蝕破裂裂紋優先在鐵素體α相上傳播,終止于奧氏體γ相。